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Hydroponic Food Factory

Hydroponic Food Factory
Build your own outdoor hydroponic system to grow Potatoes, Strawberries, Lettuce and Celery!

I have been interested in hydroponics from a very young age when a relative gave me a "grow light".
Being young, I didn't realise hydroponics meant growing without dirt, but that didn't stop me trying to grow plants under my parents stairs!

Ever since seeing my strawberries growing under that purple fluorescent glow, I was mesmerised by the idea of growing plants in different ways.
When I learnt that hydroponics was about growing without dirt (and not artificial lights!), I was hooked even more.

I have researched for years, and recently took the plunge growing a small hydroponic chilli plant, that shot up above it's dirt bound siblings. That was it for me, I wanted more, and I wanted bigger!


So here is how I built my new hydroponic garden, I hope to inspire others to jump in, it is a great hobby!
 
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Step 1The Green side of life

The Green side of life
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Hydroponics is not only an enjoyable hobby, it is also a green one.

Hydroponics use as little as 10% of the water needed for plants grown in dirt , and results in higher yields due to the plants always having the necessary nutrients available to them when they need it.

Being a closed system, it also means that fertiliser is kept out of the water table, which is great for the environment.

An added benefit is that there is a less chance for weeds and dirt bound insects to attack your plants, so there is less of a need for chemical poisons.

Going further
Keeping with the green spirit, this instructable uses recycled materials where possible, and uses a low power pump, to keep electricity use low.

From using old PVC pipes, an old wooden baby's crib and other miscellaneous junk, not only is the cost kept down, but so is the waste.

As for power, the only thing needed is a water pump.
A small submersible pond pump kept the power usage down to a small 18 watts, which is about that of a CFL and less then a third of an Aerogarden!

When it comes to lights, it is hard to beat the Sun!
Free, effective and carbon neutral, it provides the exact spectrum that plants have evolved to use.

Food

By growing food in my garden, it is a little bit less food I need to buy, a little less food that has been shipped across country, by trucks.
No packaging, and no transport makes this food the greenest in my kitchen.
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219 comments
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Mar 25, 2012. 4:16 AMsandspr1254 says:
Thanks Nathan !

I did setup systems similiar to your and it's works. I didn't have the clay balls but used gravel from some fish tanks we have left over. I have attached a couple of pictures. I am still experimenting with this over the summer. Hopefully by the winter I will have all the bug out of it. I can't locate the hydroponic food in my area but I am using a mixture of Miracle grow and seem to be working, everything is growing. Thanks
Mar 26, 2012. 1:21 AMsandspr1254 says:
Here are the pictures. The first picture is the general setup and second is about two week of old and the last one is when I started with some plants started in dirt, wihich told about 2 weeks to get started. I have also try some from seeds. Lettuce is doing pretty good and the cucumbers are dying. I am just trying different soil mixtures to see what will do good. I will keep you updated. Thanks
Jan 27, 2012. 5:40 PMishii.oren.ishii says:
Nice tutorial NathanWilliams! I was going to go the hydroponic equipment route, but if DIY is this simple and affordable….I’m sold.

What veggies are the easiest to grow for a n00b and how much did you spend? I can across this hydroponic FAX which was pretty helpful for a novice like me. Any good tutorials out there that could aid me?

Thanks!!! :)
Jan 26, 2012. 3:52 PMohyaitsthechad says:
I don't really understand the purpose of the large water reservoir, does the irrigation channel end in it instead of the bottom bucket or is it just to make sure that the bottom bucket never runs out of grow fluid? Im a little unclear of its purpose and am wondering if it is necessary if a person is willing to check the h2o level of the lower bucket on a regular basis.
Dec 13, 2011. 7:49 PMSRHenk says:
That is the coolest float valve!
Dec 13, 2011. 7:50 PMSRHenk says:
Simple, cheap, ingenious!
Dec 13, 2011. 6:56 PMSRHenk says:
With cheapy plastic material, you could also heat the drill bit (or a nail for that matter) and poke right through. When I tried on a similar project, I found that the drilling broke several of my cheap pots.
Nov 18, 2011. 1:27 PMéÒàå says:
hi, thanks for this w9nderful tutorial. i read it all and planning to give it a try on our new home next month.
i'm reallt new in to growing plants and got some very basic questions:
1. how long it takes to grow the celery? and the strawberries?
2. is because it grows on water the plants grow stronger and bigger?
3. when the celery is fully grown, i need to take it out and plant a new one intead, right? or you just take few leafs every time and let it regrow?

thanks!
Nov 18, 2011. 8:13 PMéÒàå says:
Thanks for your fast reply and detailed answer.
I can't wait to get started. Thanks again for sharing your wonderful work.
Jun 13, 2011. 12:36 PMdaliad100 says:
I really want to design something with stackable sections that can somehow can have the bottom potatoes harvested, the bottom section removed and placed on the top then the entire tower dropped down making a conveyor belt of potatoey goodness.

Sep 5, 2011. 11:57 AMdaliad100 says:
Just had a potential idea that could make your idea for the Potatonater?, Tower of Potatoey DOOOOM!!!?, other Potato related name? easier to work and possibly cheaper after seeing a milk crate at work.

A set of stacking boxes with holes smaller than the growth medium in the bottom and solid sides should end up with an easily removable layer of potatoes if you can devise a way of moving a very heavy stack of crates.

Some sort of winch or jack that has a travel of the box height + a couple of inches should suffice to allow the bottom drawer to be removed and the rest of the tower lowered to the ground. Don't know how this lifting mechanism will connect to the boxes but I can't make it too easy for everyone ;)
Apr 9, 2011. 8:39 AMTtalos says:
Very nice design. I was poking around on the net and found the link below. It might be interesting to use it as a small greenhouse.

http://www.amazon.com/Covered-Extra-Clothes-Closet-Clear/dp/B002UPY2PW

Keep up the good work.
Feb 18, 2011. 4:07 PMPizzapie500 says:
Where do you buy expanded clay balls and nutrients?
Feb 19, 2011. 12:06 PMPizzapie500 says:
Also, can you give me a link to the ebay store you bought them from? Do you reccomend them? 5* by the way
Feb 19, 2011. 12:02 PMPizzapie500 says:
Thanks! Googled hydroponics and found one 15 mins from me.
Feb 24, 2011. 2:01 PMPizzapie500 says:
Which one do you think is better for growing in? Perlite or Expanded Clay Balls? I'm deciding which one to buy. From the Hydroponic Store i'm buying it from they sell 50 liters of Perlite for $22.00 and 25 liters of Expanded Clay Balls for $25.00
Aug 20, 2010. 11:36 PMbkeeven says:
Could I use bamboo instead of PVC?
Jan 11, 2011. 7:40 PMgardenheaven says:
i think you may try in bamboo to hydroponic vegetable
Oct 30, 2010. 7:56 AMpins says:
Things to remember when using bamboo:
--Bamboo is organic and may carry pathogens into your system.
--It might be hard to find end caps that fit your bamboo.
--Is the interior surface of bamboo smooth? If not, this gives pathogens a place to grow.
--Bamboo will absorb more light than pvc, which will make managing proper nutrient temperature more difficult.

That being said, I think bamboo is an excellent idea and I hope you try it!
Jan 4, 2011. 12:48 PMPapaGeek says:
I read the entire guide carefully and imagined myself doing my own version of the project, I hope I'll make something similar to this. Thank you for taking the time to document and share your knowledge and experience.

BTW, why aren't you using Gatorade? It's got electrolytes! Isn't that what plants crave? Sorry, I had to reference a joke from the movie "Idiocracy".

Other readers, please don't use Gatorade as plant nutrient. That was a joke!
Nov 15, 2010. 1:49 AMbountycrops says:
I finally found a helpful post that can teach me to grow the finest potatoes in hydro! Thanks for taking the time to post this one. :) I just want to ask what light cycle do you recommend for the vegetative stage?
Jul 25, 2009. 12:26 AMspidermike3 says:
WITH POTAOTES THE NEW POTAOES GROW FROM THE STEM, SO THE BEST THING TO DO IS AS THE STEM GROWS YOU COVER IT THEN CARRY ON TILL THE TOP OF YOUR CONTAINER
Oct 22, 2010. 11:41 PMfinton says:
Hey spidermike, your Caps Lock key appears to be stuck! Writing in capitals when not necessary is equivalent to SHOUTING ALL THE TIME in a conversation and is not considered well-mannered.
My having said that, you raise a good point. Another way to achieve the same result is to lay the potato stem along the gravel, when it is long enough, and bury a length of it a few centimetres/inches deep. Repeat as the stem grows.
Mar 2, 2010. 3:02 PMJohenix says:
First comment: Go to the hardware store and ask if they have a circle cutter saw that fits in an electric drill. It will save you HOURS of time.

2.) Some systems use a 'Flood and Drain' cycle. You can build a complex motor driven cam opperated controler or you can put a "Hero's Syphon" on the drain of each pipe and let it measure the maximum flood before beginning draining to the next pipe down the rack. 

3.) What a shame some of the best Hydroponic experts in America are in Federal Prison for growing Marijauna!!!

4.) Put black plastic sheeting over the potato roots.

5.) A good rack for the pipes could be made from stair risers from the lumber yard.
Oct 22, 2010. 11:27 PMfinton says:
Johenix, would you explain how a Hero's Syphon works, please? I Googled it and came up with "Heron's siphon", but I'm still not sure how one would apply it in this situation. Cheers.
Mar 2, 2010. 3:26 PMJohenix says:
6.) See about getting a plastic 55Gal (US) 44Gal (IMPERIAL) 220L barrel for the potatoes  and add another as a water reserve (sump) barrel to catch the water as it comes out of the cascade.

7.) Often Grocer's potatoes are treated to discourage sprouting.

8.)The Irish would often cut out just the sprouted eye and plant it and cook the rest of the potatoe.
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Author:NathanWilliams
Software engineer, using electronics and micro controllers as a hobby to keep me sane!