Hydroponic Food Factory

 by NathanWilliams
Featured
Build your own outdoor hydroponic system to grow Potatoes, Strawberries, Lettuce and Celery!

I have been interested in hydroponics from a very young age when a relative gave me a "grow light".
Being young, I didn't realise hydroponics meant growing without dirt, but that didn't stop me trying to grow plants under my parents stairs!

Ever since seeing my strawberries growing under that purple fluorescent glow, I was mesmerised by the idea of growing plants in different ways.
When I learnt that hydroponics was about growing without dirt (and not artificial lights!), I was hooked even more.

I have researched for years, and recently took the plunge growing a small hydroponic chilli plant, that shot up above it's dirt bound siblings. That was it for me, I wanted more, and I wanted bigger!


So here is how I built my new hydroponic garden, I hope to inspire others to jump in, it is a great hobby!
 
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Step 1: The Green side of life

Hydroponics is not only an enjoyable hobby, it is also a green one.

Hydroponics use as little as 10% of the water needed for plants grown in dirt , and results in higher yields due to the plants always having the necessary nutrients available to them when they need it.

Being a closed system, it also means that fertiliser is kept out of the water table, which is great for the environment.

An added benefit is that there is a less chance for weeds and dirt bound insects to attack your plants, so there is less of a need for chemical poisons.

Going further
Keeping with the green spirit, this instructable uses recycled materials where possible, and uses a low power pump, to keep electricity use low.

From using old PVC pipes, an old wooden baby's crib and other miscellaneous junk, not only is the cost kept down, but so is the waste.

As for power, the only thing needed is a water pump.
A small submersible pond pump kept the power usage down to a small 18 watts, which is about that of a CFL and less then a third of an Aerogarden!

When it comes to lights, it is hard to beat the Sun!
Free, effective and carbon neutral, it provides the exact spectrum that plants have evolved to use.

Food

By growing food in my garden, it is a little bit less food I need to buy, a little less food that has been shipped across country, by trucks.
No packaging, and no transport makes this food the greenest in my kitchen.
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vincent7520 says: Apr 26, 2013. 4:49 PM
What does this poor potato do sitting alone in this deep bucket : do you really expect to have a potato harvest with a single plant ???…
NathanWilliams (author) in reply to vincent7520Apr 27, 2013. 12:53 AM
Actually yeah, if I was more patient it would have given me a good yield.

I read it from a book where the guy used 2 5-litre buckets joined together and got a lot of potatoes out.

The trick is to keep covering up the stem as it grows, and more potatoes will grow from the covered stem.
diy_bloke says: Sep 13, 2012. 12:40 PM
with this all being some 3-4 years ago, I was wondering wether u r still using the system and if u are happy with it
NathanWilliams (author) in reply to diy_blokeSep 13, 2012. 5:56 PM
It lasted me about a year before I stopped taking care of it.
I have so many projects, and I become a bit scattered!
Then I moved and threw it all away.

I want to build a new system someday that needs less maintenance.
This one wasn't perfectly stable, and I had algae grow over the perlite (the white mix).

I want to do something with flood & drain next, and put a black plastic over the medium with holes for the plants to stick through.

I'm hoping being in buckets on a properly built frame, and no way for sunlight to grow algae on the medium, that it might be easier to just keep going.
diy_bloke says: Sep 13, 2012. 10:50 AM
What I wondered with the NFT: how do roots get water when they have not developed completely to the bottom of the cup, or at least far enough to be in the 'film'
NathanWilliams (author) in reply to diy_blokeSep 13, 2012. 5:51 PM
I wondered this initially too, but I read in a book that tiny splashes of the water add moisture to the surrounding air, enough for the roots to grow towards the source.
guythebuilder says: Jun 28, 2012. 2:51 PM
This system is great in the winter time.
plus it can almost support itself
sandspr1254 says: Mar 25, 2012. 4:16 AM
Thanks Nathan !

I did setup systems similiar to your and it's works. I didn't have the clay balls but used gravel from some fish tanks we have left over. I have attached a couple of pictures. I am still experimenting with this over the summer. Hopefully by the winter I will have all the bug out of it. I can't locate the hydroponic food in my area but I am using a mixture of Miracle grow and seem to be working, everything is growing. Thanks
NathanWilliams (author) in reply to sandspr1254Mar 25, 2012. 6:06 PM
Where are the pictures?
I would love to see your setup! :)
sandspr1254 in reply to NathanWilliamsMar 26, 2012. 1:21 AM
Here are the pictures. The first picture is the general setup and second is about two week of old and the last one is when I started with some plants started in dirt, wihich told about 2 weeks to get started. I have also try some from seeds. Lettuce is doing pretty good and the cucumbers are dying. I am just trying different soil mixtures to see what will do good. I will keep you updated. Thanks
100_0911.jpg100_0919.jpg1week.jpg
NathanWilliams (author) in reply to sandspr1254Mar 27, 2012. 2:39 PM
Wow, that looks fantastic!
I really like it, it looks so neat and professional (compared to mine which was a bit of a hack!)

One suggestion I would have is to cover your water tank to stop light getting in, otherwise you will have algae growth.

ishii.oren.ishii says: Jan 27, 2012. 5:40 PM
Nice tutorial NathanWilliams! I was going to go the hydroponic equipment route, but if DIY is this simple and affordable….I’m sold.

What veggies are the easiest to grow for a n00b and how much did you spend? I can across this hydroponic FAX which was pretty helpful for a novice like me. Any good tutorials out there that could aid me?

Thanks!!! :)
NathanWilliams (author) in reply to ishii.oren.ishiiJan 28, 2012. 10:44 PM
Thanks for the complement :)
It has been a while and I can't recall how much I spent. The most expensive part was the pump, which here in Australia I think it was about $40, if you are in the US you should get it much cheaper.

As for the best veggies, I had the best results with celery, I would only be guessing at others.

Start with above ground veggies (not carrots etc), and as you get a feel for it you should just experiment with what works!

In the end all I did was experiment. Some things went well, others didn't. It is fun just trying!

I once grew a massive chilli plant using hydro once, way more chillies then I could use.

Don't be afraid to try, plants are pretty tough and they love hydro.

Good luck!
ohyaitsthechad says: Jan 26, 2012. 3:52 PM
I don't really understand the purpose of the large water reservoir, does the irrigation channel end in it instead of the bottom bucket or is it just to make sure that the bottom bucket never runs out of grow fluid? Im a little unclear of its purpose and am wondering if it is necessary if a person is willing to check the h2o level of the lower bucket on a regular basis.
NathanWilliams (author) in reply to ohyaitsthechadJan 26, 2012. 6:16 PM
It isn't really needed.

I added it as I tend to get distracted easily, so I could imagine forgetting to keep the water topped up and burning the pump out when it all went dry! (not to mention killing the plants!)

I found the lower bucket of water lasted a fair while, but I would suggest a dark bucket, preferably light proof, as all that water and nutrients makes a nice place for algae to grow, and I found I had to dump the water and clean it after a while.
GhettoEngineer says: Dec 13, 2011. 7:49 PM
That is the coolest float valve!
GhettoEngineer in reply to GhettoEngineerDec 13, 2011. 7:50 PM
Simple, cheap, ingenious!
NathanWilliams (author) in reply to GhettoEngineerDec 13, 2011. 8:47 PM
Such kind words, thank you!
GhettoEngineer says: Dec 13, 2011. 6:56 PM
With cheapy plastic material, you could also heat the drill bit (or a nail for that matter) and poke right through. When I tried on a similar project, I found that the drilling broke several of my cheap pots.
שגנץ says: Nov 18, 2011. 1:27 PM
hi, thanks for this w9nderful tutorial. i read it all and planning to give it a try on our new home next month.
i'm reallt new in to growing plants and got some very basic questions:
1. how long it takes to grow the celery? and the strawberries?
2. is because it grows on water the plants grow stronger and bigger?
3. when the celery is fully grown, i need to take it out and plant a new one intead, right? or you just take few leafs every time and let it regrow?

thanks!
NathanWilliams (author) in reply to שגנץNov 18, 2011. 3:09 PM
Thank you for such nice words!

It was quite a while ago now that I did this, so I don't quite remember how long it all took.

1. The celery was pretty quick, the strawberries didn't go as well as I had hoped though

2. The reason they grow stronger is that they have a lot more food to eat.
Plants need a few basic elements (nitrogen, phosphorus, potassium) and a few other minor elements.
In dirt the plant roots have to dig far, and even then they only get a small amount of what they could use, so they grow slowly.

In hydroponics the water is full of nutrients, so the plants take up as much as they can and grow fast.

3. I cut stalks off the celery and just left the plant to regrow, but if you want it all at once, then you could cut it down and plant a new seedling.
Either way works!

I'm considering doing a new garden sometime soon, I want to try and get the strawberries to grow better then they did in this setup.
שגנץ in reply to NathanWilliamsNov 18, 2011. 8:13 PM
Thanks for your fast reply and detailed answer.
I can't wait to get started. Thanks again for sharing your wonderful work.
daliad100 says: Jun 13, 2011. 12:36 PM
I really want to design something with stackable sections that can somehow can have the bottom potatoes harvested, the bottom section removed and placed on the top then the entire tower dropped down making a conveyor belt of potatoey goodness.

NathanWilliams (author) in reply to daliad100Jun 13, 2011. 3:43 PM
I like the idea!

I was at one point wondering if I could use a worm farm for this by cutting out the base of each layer. (like this: http://www.canterbury.nsw.gov.au/resources/images/worm_farm.jpg)
Unfortunately those things are expensive, so when I finally got one I used it as a worm farm!

If you figure it out, please post it up, I would love to see it!
daliad100 in reply to NathanWilliamsSep 5, 2011. 11:57 AM
Just had a potential idea that could make your idea for the Potatonater?, Tower of Potatoey DOOOOM!!!?, other Potato related name? easier to work and possibly cheaper after seeing a milk crate at work.

A set of stacking boxes with holes smaller than the growth medium in the bottom and solid sides should end up with an easily removable layer of potatoes if you can devise a way of moving a very heavy stack of crates.

Some sort of winch or jack that has a travel of the box height + a couple of inches should suffice to allow the bottom drawer to be removed and the rest of the tower lowered to the ground. Don't know how this lifting mechanism will connect to the boxes but I can't make it too easy for everyone ;)
NathanWilliams (author) in reply to daliad100Sep 5, 2011. 12:54 PM
I love it!
Milk creates with some sort of wall would be easy, and if you could hinge one of the side walls, you might even be able to put your hand in to just pull potatoes out without moving it at all!

You could have a perpetual potato plant that you never have to replant!
Ttalos says: Apr 9, 2011. 8:39 AM
Very nice design. I was poking around on the net and found the link below. It might be interesting to use it as a small greenhouse.

http://www.amazon.com/Covered-Extra-Clothes-Closet-Clear/dp/B002UPY2PW

Keep up the good work.
Pizzapie500 says: Feb 18, 2011. 4:07 PM
Where do you buy expanded clay balls and nutrients?
NathanWilliams (author) in reply to Pizzapie500Feb 18, 2011. 6:54 PM
I got the clay balls fro an ebay hydroponics store.
I found the nutrients at a local hardware store (bunnings).

The prices on ebay aren't always the best but it is a convenient place to start looking.
From there try googling for an online shop near you that caters to hydroponics
Pizzapie500 in reply to NathanWilliamsFeb 19, 2011. 12:06 PM
Also, can you give me a link to the ebay store you bought them from? Do you reccomend them? 5* by the way
Pizzapie500 in reply to NathanWilliamsFeb 19, 2011. 12:02 PM
Thanks! Googled hydroponics and found one 15 mins from me.
NathanWilliams (author) in reply to Pizzapie500Feb 19, 2011. 12:37 PM
Now I'm jealous! (There is nothing anywhere near me that does hydro, and I live in a decent sized city!)

The ebay store I bought from was:
http://stores.ebay.com.au/HYDRO-MASTA
http://www.hydromasta.com.au/

But they are an Australian company, so I don't know if that is helpful for you!

Thanks for the 5 stars too :)
Pizzapie500 in reply to NathanWilliamsFeb 24, 2011. 2:01 PM
Which one do you think is better for growing in? Perlite or Expanded Clay Balls? I'm deciding which one to buy. From the Hydroponic Store i'm buying it from they sell 50 liters of Perlite for $22.00 and 25 liters of Expanded Clay Balls for $25.00
NathanWilliams (author) in reply to Pizzapie500Feb 24, 2011. 4:20 PM
If I was to do this again, I think I would have gone completely with the clay balls.
The perlite started growing a green mould after a few months.
You could fix that by covering the top of the container with a thick black plastic though.
bkeeven says: Aug 20, 2010. 11:36 PM
Could I use bamboo instead of PVC?
gardenheaven in reply to bkeevenJan 11, 2011. 7:40 PM
i think you may try in bamboo to hydroponic vegetable
pins in reply to bkeevenOct 30, 2010. 7:56 AM
Things to remember when using bamboo:
--Bamboo is organic and may carry pathogens into your system.
--It might be hard to find end caps that fit your bamboo.
--Is the interior surface of bamboo smooth? If not, this gives pathogens a place to grow.
--Bamboo will absorb more light than pvc, which will make managing proper nutrient temperature more difficult.

That being said, I think bamboo is an excellent idea and I hope you try it!
NathanWilliams (author) in reply to bkeevenAug 22, 2010. 5:55 PM
I don't know much about bamboo sorry. If it is able to hold up to a constant stream of water running through it, then I would assume yes. Only way to find out is to jump in and try! Let me know what you find out.
PapaGeek says: Jan 4, 2011. 12:48 PM
I read the entire guide carefully and imagined myself doing my own version of the project, I hope I'll make something similar to this. Thank you for taking the time to document and share your knowledge and experience.

BTW, why aren't you using Gatorade? It's got electrolytes! Isn't that what plants crave? Sorry, I had to reference a joke from the movie "Idiocracy".

Other readers, please don't use Gatorade as plant nutrient. That was a joke!
NathanWilliams (author) in reply to PapaGeekJan 4, 2011. 1:14 PM
Thanks for taking the time to comment, it is a nice way to kick off the day!
I never got around to seeing Idiocracy, is it worth a look?
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