Introduction: IV-11 VFD Clock

Picture of IV-11 VFD Clock

Here is my version of a VFD clock, running on Arduino (atmega328).

I have researched many of the VFD clock threads out there and this is what came of it.


Thanks to:

Ladyada for the ice clock write up. www.ladyada.net/make/icetube/index.html

Haris for the IV-11 write up. www.candrian.gr/index.php/iv-11-vfd-tube-clock-final-design/

Kevin Darrah for his explanation of multiplexing using an Arduino. www.kevindarrah.com



Please note that I am not an electrical engineer, this is just a hobby, so apologies for any scary design :-)

Also if you like my work then please vote for me as I have entered the micro controller contest, Thank you.

Step 1: Board Design

Picture of Board Design

So using the many threads out there I started designing my pcb using Fritzing.

Fritzing also supply a fabrication service which is well priced and very easy to use.

My design was based on the replaceable bulb style, so using separate plugin boards for the VFD bulbs. I thought this would be better than unsoldering stuff if there is a bulb failure.

The clock would use a real time clock ic and a temperature sensor.

There will be three buttons for menu operation.

I also found a nice little touch ic on HobbyTronics website, this will be used as a button to switch the clock mode between time, date and temperature. 

I must admit that board design is great fun, it really brings out the OCD side of me ;-)

Step 2: Boards and Parts

Here is a summary of the parts used, this is a work in progress so this isn't finalised.

VFD Clock Board
IV-11 Board
IV-1 Board
IV-11 Tube
IV-1 Tube
VFD Driver IC
ATMEGA328
2x6 Header Female
2x3 Header Female
1x36 Header Male
Low Profile Crystal Caps
Watch Crystal
Realtime Clock
Temperature Sensor
Touch Switch IC
28 Pin DIL Socket
8 Pin DIL Socket
Battery Clip 12mm
Battery 12mm
5v Switching Regulator
1.2v Switching Regulator
Inductor 2.2mH
Diode Schot 60v 1A
Diode Zener
Miniature Slide Switch
DC 2.1mm Socket
Tact Switch Right Angle
Tact Switch Normal
P Channel MOSFET
3mm LED Blue
NPN Transistor
Various Caps and Resistors

Step 3: Board Fabrication

Picture of Board Fabrication

Here are the lovely boards as fabricated by Fritzing :-)

Step 4: Assembly

Picture of Assembly

Time to assemble the boards.

Each of the VFD bulbs need to be soldered onto there corresponding boards, its tricky to make sure they all end up at the same height.

Then it is just a process of soldering in all the other stuff, trickiest bit is the max6921 VFD driver chip as I could only get these in a wide SO format so it needs surface soldering.

As you can see in the pictures there are 3 right angle buttons on the back for menu operation and an on/off switch on the other side.

The real time clock has a battery backup so nothing is lost when the clock is switched off, also the settings are stored on the ATMEGA328 eeprom.

Step 5: Code Time

Time for the coding.

I have used and abused a multiplex example provided for an 8x8 LED cube, I have used this code before on my own 4x4 cube which I built a while back.

The code is supplied by Kevin Darrah, please do check out his site it is amazing www.kevindarrah.com

Luckily the max6921 vfd driver is just a fancy 20bit shift register, so the code fits lovely.

I have added menus to set the time, date and brightness of the LED's and Bulbs.

You can also set the time format 12/24 hr and the temperature format C or F.

I will attach the code, but it needs a bit of cleaning up first and commenting......

Step 6: Finishing Touches

Picture of Finishing Touches

Well the board is fully assembled, the code is almost finished and I have tasked a work colleague to fashion me a case for the clock.

Sadly I found the touch switch ic after I had submitted the boards for fabrication, so it is bunged onto some strip board and blue tacked on the front.

Thankfully I had broken out most of the spare pins from the micro controller onto the board, so wiring the switch in was easy :-) 

When the case is done I can hook up the touch switch to something conductive on the front...


So watch this space.

Step 7: Laser Cut Case

Picture of Laser Cut Case

Whilst waiting for my work mate to make me a case I tried my hand at a bit of CAD.
I found a company called Razorlab who will laser cut various materials for you.

This is my first attempt at design and I am very happy with the results, the laser cut parts arrived today.

I have just taped it together to see how it fits.

The coin on the front is my touch switch for changing between date, time and temperature, there are holes in the rear for the menu buttons, on/off switch and power lead and also a hole in the side for the temperature sensor.

The holes aren't quite right but not bad for my first attempt.

Comments

rojm (author)2013-11-18

I have just uploaded a rather chaotic schematic.
Will upload the code next, when I get a chance to comment it properly.

m_pias (author)rojm2017-05-09

Hey Roj, any chance you still have this code? Extremely interested in building this clock. I know this was a long time ago.

rojm (author)m_pias2017-05-10

Hi, this link should work for you, let me know if you have problems.

https://www.dropbox.com/s/whc86heuz31573e/vfd_cloc...

thundersticks (author)2014-08-24

It would be fantastic if you could upload or provide a link to the Fritzing .fzz sketch export file so others could also order the PCB. Great project, hope to utilize some tubes I have had for months waiting for a clock design like this to come along at an opportune time. Thanks again in advance if you have the .fzz file or can share it on the Fritzing fab page.

James

andrea biffi (author)2013-11-29

Hi, beautiful project! Please it should be nice if you upload the fritzing schematic file and a list of components' values. Since I'm designing a VFD clock your ible will be very helpful. I will also wait for the code ;-) thanks very much!

rojm (author)andrea biffi2013-11-29

Hi,
Glad you like the clock, I have just added a new section showing my attempt at a case for it.
Believe it or not I don't have a schematic with all the component values on as I am strange and build using the board design not the schematic. I will update the version I have post on here with some values for you, but you will have to be patient as I don't have much time at the moment.
I will see if I can tidy up the code tonight and post that for you.

andrea biffi (author)rojm2013-11-29

Thanks Roj, beautiful case btw!

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