This is my take on a classic puzzling object that woodworkers have been making for years. If you've never seen the impossible nail-through-block-of-wood trick, check out Steve Ramsey's great video here.

My version and approach is very different than Steve's, however.

The nail is solid and has not been bent, cut, glued, or modified in any way. It slides back and forth within the block of wood, and the total length of the nail is longer than 2x the diameter of each hole.

The wood has not been boiled and squished or bent, as some people may suggest.

I made this because I love little objects that seem to defy physics and logic. They intrigue people and encourage them to think and reason, and I find it very interesting to observe how people respond when confronted with things like this.

If you're interested in making something similar, read on. Thanks for taking a look.

p.s. If you like this, check out my Cards in Bottles and Tennis Balls in Bottles instructables too!

Step 1: Materials

I used a piece of hardwood and a large 60d nail (which is 6 inches long). A smaller piece of scrap wood (like a piece of a 2x4) and a smaller nail (like a 20d nail) could be used just as easily.

You could use a large variety of tools to reach the same result I did, depending on what you have access to.

Here are the tools I used:

  • electric planer
  • table saw
  • drill press
  • router in table
  • rotary tool
  • orbital sander
  • a few common hand tools

Step 2: Flatten Board

The piece of wood I was using was cupped, so I used an electric planer to get it fairly flat. This is the planer I have, and it's been very nice.

The finished thickness was about 2 inches.

I used my table saw to trim the board to the final size of 5 inches by 10 inches.

Step 3: Mark, Punch, and Drill

I used a 2 1/2 inch hole saw to cut out the two large holes.

I began by marking the center point for each hole at a distance of 1 3/4" in from each end of the block. Then I used a nail set to punch a hole on each mark to help keep the drill bit centered.

A 1/4 inch bit was used in a drill press to drill through the board on these center points. These 1/4 inch holes will act as guides to help align the hole saw in the next step, so I can use it from both sides of the board to cut out the holes.

Step 4: Hole Saw

I positioned the guide holes under the hole saw and clamped the board in place. I very slowly made the cuts, raising the saw occasionally to clear the dust.

Each hole was drilled halfway on one side. Then the board was flipped over to complete the holes from the other side.

Step 5: Clean Up Holes

I used a spindle sander to clean up the insides of the holes. I've had this oscillating spindle/belt sander from Home Depot for many years. Highly recommended!

A rotary tool with a small sanding drum could be used for this step as well.

Step 6: Now What?!

Okay, now what?

Have you got an idea of what comes next?

It's not magic, I'll tell you that! :)

Step 7: Break It!

The trick here is to break the board clean in half. Then you create a channel for the nail to rest in, and glue the board back together. Pretty simple!

I clamped it into my vise, and gave the top half a hard wack with a mallet. This resulted in a nice, clean break right through the weak middle section of the board.

Step 8: Broken Board

Depending on the type of wood you use, you might experience some splintering.

I used a hardwood specifically to avoid this and it worked very well.

Step 9: Create Channel for Nail

I used a carving burr in my rotary tool to carefully carve a channel for the nail to rest in, in the middle section of the wood.

Care was taken to make sure that both sides of the channel lined up neatly and created a clean looking hole when the board halves were placed together.

Step 10: Glue and Clamp

Wood glue was spread over all the surfaces of the break on both halves of the board. You don't want to put too much, especially near the channel where the nail is. In this area, I wiped most of the glue away so only a thin film was present.

The board halves were placed together with the nail in place, and clamped. I used a wet rag to wipe away any glue that squeezed out.

Step 11: Clean Up

I wanted this to look really nice and well-finished, which to me adds to the mystery.

I used my electric planer to remove a little more material from both faces, and ran the ends through my table saw (using a sled) to trim the ends. These efforts removed any traces of the glue joint from the outside of the block.

On the insides of the holes, I used a drum sander on my rotary tool to gently sand down the glue joints.

Using a router table I rounded over all the edges of the block.

Step 12: Sand

Now I sanded the entire block with 220 grit sandpaper using an orbital sander.

The routed edges and interiors of the holes I sanded by hand with the same grit.

Step 13: Finish

To finish the block, I sprayed it with several coats of lacquer, buffing between coats with superfine steel wool.

After the final coat of lacquer was dry and buffed, I wiped on and buffed off a coating of paste wax.

Step 14: Done

It's a great little conversation piece, and holds up perfectly to intense examination.

I hope you'll make something similar! If you do, please share a photo in the comments; I'd love to see your take on this.

I always love feedback, so questions and comments are encouraged. Thanks again for reading.

<p>you nailed it !!</p>
<p>My dad had a load of small puzzles like this that kept a small boy out of mischief for many hours. (and they still puzzle me 40yrs on!) </p>
<p>Awesome! This is such a great article to have on your desk and show people! </p>
<p>Very clever puzzle, by breaking the wood along the grain you avoid tell-tale unnatural lines. BTW: I would like to challenge any of the &quot;cut and glue the nail&quot; people to actually cut a nail in half and seamlessly glue it back together. Wood is porous and glues easily and can be sanded to hide glue seams, steel does not take glue well and even if you could get glue to hold there would be a visible seam.</p>
<p>Really clever! I need to make one ;)</p>
<p>A great puzzle mind blower and well done, sir.</p><p>The species of wood is poplar, a typically used paint grade hardwood and very versatile in its uses for interior trim, furniture and model or prototype projects. The slight green tint, grain pattern, and clarity of the piece you used were the tells and the cambium layer remnant you planed off was also typical of poplar. Poplar is a wonderful and inexpensive wood to work with. Again, kudos, on your project.</p>
<p>Thank you for your nice comment and for the insight on the wood, I appreciate it! </p>
<p>Very clever</p>
<p>Sam's emporium of brainbusters and oddities keeps growing!</p>
<p>Good ;-)</p>
<p>Nicely done. As a retired shop teacher, I also appreciate the use of clamps. Better safe than sorry. I didn't think of breaking the board but what a great idea. I also like that you took the time to sand, round over and finish the project to give it a professional look. Great conversation piece. I will be trying this!</p>
<p>WOW! I am blown away on how the wood was spliced and then put back together without a seam being visible. Before reading the tutorial, I though that perhaps the nail was a two part threaded piece with the threading being hidden inside the wood. This is way easier to make for sure!</p>
<p>Well done and really pretty and convincing!!</p>
Interesting take on this puzzle!
<p>I bet it is possible to bend the wood instead of breaking it !</p>
<p>I've seen this one done, they squeezed the end finger in a vice to half its length after soaking it in warm water. They were then able to drill a hole in the middle two fingers, insert the nail. They then re-soaked the crushed finger and it expanded back to its original shape and size, voila! </p>
<p>Good luck with that. The board is too short to bend more than a fraction of a millimeter without taking significant damage to the grain,</p>
<p>What if with grain, not across. Steam one end and cup middle end section by bending over a pipe enough.to drill and get the nail in?</p>
<p>Wood is just not that bendable.</p>
<p>This one, I've seen - </p><p>https://www.youtube.com/watch?v=fEATei2wewY</p>
<p>Congrats for sharing your work, I like it.</p><p>Id use too a little magnet cylindered in shape to stick in one piece the nail after cut and insert each half in each end of the little hole trough each big hole it would avoid to cut the wood and same tricky result.</p>
I might've just missed where you said but how far are the guide holes from the side.
<p>The center of each hole is marked 1 3/4" in from each end of the block. I didn't mention that initially, so just I went back and added it to step 3. Thanks for asking! </p>
<p>I used a piece of scrap jarrah floorboard, and an old drill bit. Lends it a rustic feel.</p>
<p>I must make this with a drill bit! Awesome idea!</p>
<p>Oh, nice! Using a drill bit is a brilliant idea!! </p><p>Very very cool. Thanks for the photo :)</p>
<p>This is one of those puzzles that's completely mystifying until you see how it was made, after which you think to yourself, &quot;I should have figured that out!&quot; followed by &quot;...but yet, I didn't...&quot; </p><p>I've hidden plenty of glue joints myself, but yours still fooled me. Thanks for sharing such a fun project!</p>
<p>Very cool! Well done sir. Thank you for posting the instructions as they are very easy to follow. Looking forward to making one myself!</p>
<p>At first I thought that the object of the puzzle was to get the nail out without breaking or cutting the wood (or nail).</p>
<p>@seamster -- wouldn't THAT be annoying -- if someone found this and managed to get the nail OUT! &quot;That wasn't the puzzle&quot; (!)</p><p>Of course, you could be a devious sort -- and make two of these. One as per the instructable, and then a second one with just a nail-hole, no wood splitting or gluing, and a loose nail sat next to it. </p><p>Let people try and remove the nail (it can't be done, don't tell them). Then later swap them over, leaving the nail next to the block. When they find it, mind fried! :)</p>
You've thought of everything, MikB! Another thing I was wondering about was: how easy is it to get the wood to break cleanly down the centre? It would seem to me, from working with wood, not as easy as ABC
<p>Seamster's comment was: &quot;First smack didn't do it, but the second much harder one did.&quot; -- as long as the wood is securely clamped as shown, it can't really break below the mid-line. Maybe above ...</p><p>I do think that there's an element of luck, to ensure it breaks in a <em>useful</em> way. </p><p>You should be aware that the strongest part of a sheet of stamps, or toilet paper, is the perforations :)</p>
<p>Hmm, how do you get the hole only in the center section if no spliting or glueing?</p>
<p>As per other comments, using a right-angle mini drill attachment, drill the centre &quot;nail&quot; hole 50% from both sides. It doesn't have to be perfectly aligned, as a nail will not be going through it!</p>
<p>I like it! You squared the circle!</p>
<p>Cool you really had me puzeled</p>
Confusing puzzle. Well done.
<p>very clever, thank you</p>
<p>Very nicely done!</p>
<p>I love how you showed the block in the vise. </p><p>Then just the deadblow. </p><p>Bam. </p>
<p>Thanks! </p><p>This poplar was stronger than I'd imagined.. First smack didn't do it, but the second much harder one did.</p><p>I propped up a big dog pillow to catch the piece that got broken off. I probably should have noted that in the step..!</p>
<p>Excellent! Great Instructable. </p><p>I guess alternately you could place the nail in the crotch of a sapling and wait a few decades! :-)</p><p>Well Done!</p>
Liked it so much I made my own
<p>Woohoo, nice!</p><p>Looks really good, thank you for sharing the photo. Glad you made one! :)</p>
<p>Cut the nail in half, insert into drilled holes using 90 angle adapter on your drill.</p>
And how are you going to drill the holes? You still have to go through the process
Drill the big holes, finish the wood, drill the small nail hole the size of the nails using a 90 degree adapter, insert the half nails in those holes.
<p>That's an interesting idea.</p><p>My nail slides back and forth, which is a big part of the illusion. Everything but the middle inch or so of the nail can be examined.</p><p>If you were to do this with a nail cut in half and then re-affixed somehow, each nail half could not be any longer than the diameter of the holes . . . So you'd either have to prevent the re-affixed nail from sliding back and forth, or live with the fact that the joint could be seen. Either way, it seems like the illusion would be lost. Good comment, that made me think! :)</p>

About This Instructable




Bio: I got an old sewing machine when I was just a kid, and I've been hooked on making stuff ever since. My name is ... More »
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