If you have played you know that it falls apart and is especially irritating to play with kids.
Since I have three boys who love the game, I had to come up with something.
We also wanted the option to take the game camping with us, so needed a way to store it, move it, and play it in the tent.
Hopefully this instructable will give you ideas for your own board.
After careful measurement I decided that my playing boards would be 24"X32".
I could have gone smaller, but wanted room on the whiteboard for some of the custom games we do.
I purchased a sheet of 4'X8' whiteboard Masonite for the board surface.
I also purchased the hinges, handle, felt and clamps.
Total cost was around 100$.
Everything else was created from scraps,
Step 1: (trace the board, then cut it out).
Then I placed the Catan pieces in the middle, (yes I measured) :)
I then placed a soup can on each piece so they wont move while I trace them.
Then I CARFULLY cut out the inner side of the trace. I tried both a jig saw and a dremel, and the dremel was by far easier.
The key with cutting anything is going slow.
There are two sized boards, one for 2-4 players and one for 4-6. So I repeat this step for each side.