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All of my binders end up getting trashed sooner or later. Carrying around 2+ text books and 2+ binders every hour of the day is a great way to wear out book bags and school supplies.  Usually, my binders start tearing along the seams and I have to duct tape them back together.
I got a really nice 1.5" binder with locking rings that are very durable.  The problem was that the front and back were tearing off and the duct tape was peeling as well.

I decided to step up DIY and use metal to fix my beloved supply binder. Here is the design I came up with, I hope you enjoy!
Please rate, comment, subscribe, and vote for me in the Back to School Contest!

EDIT: Thanks, Instructables, for featuring my creation and giving me a 3 month pro membership. You guys rock!
 
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Step 1: Materials/Supplies

One reason why I wanted to make a metal binder is because I have too much sheet aluminum.
My teacher found out that I like to make stuff and she obtained a bunch of sheet aluminum for free.

Anyways, here is what I used. It helps to have a workplace:

Materials:
~Sheet Aluminum
~Fake Leather
~Rivets
~Bolts and Nuts
~an old binder with good, sturdy rings

Tools:
~Rivet Gun
~Tin Snips
~Drill and bits
~Permanent Marker
~Rubber mallet and center punch
~Ruler
~Dremel with metal cutting disk
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urtlesquirt says: Apr 29, 2011. 2:29 PM
Nothing is indestructable! (If you have access to c4)
35Timmy in reply to urtlesquirtJan 2, 2013. 10:36 AM
execpt the planet earth,and whats beyond it
urtlesquirt in reply to 35TimmyFeb 21, 2013. 8:45 AM
Oh planet earth is easily destroyed. Its just a hunk of rock and molten metal.
youngkennyblade in reply to urtlesquirtOct 14, 2012. 3:49 PM
XD Thats quite funny a bit of acid might to the trick too :)
cowscankill (author) in reply to urtlesquirtMay 1, 2011. 3:04 PM
At its time, the Guren MK V was, and so was the Avalon.
urtlesquirt in reply to cowscankillApr 20, 2012. 12:59 PM
Noooo ,not unless you use alchemy on them... ;)
youngkennyblade says: Oct 14, 2012. 3:46 PM
Great Idea! I never heard of people going to these extremes until I joined
like.......5 hours ago LOL

Im quite content with my binder though its the one by Case It that has 2 binders built into one. I just wish they made them more durable.
cowscankill (author) in reply to youngkennybladeOct 15, 2012. 12:58 PM
I've been using this binder for some time now. It only has a few minor tears on the fake leather, but the next binder I make will be solid metal.
lkuziez9680 says: Dec 9, 2011. 5:50 PM
it looks great but what will you do if it rusts
cowscankill (author) in reply to lkuziez9680Dec 12, 2011. 1:11 PM
Can't rust, it's aluminum.
lkuziez9680 in reply to cowscankillDec 14, 2011. 5:56 AM
i must have misread it and mistaken it for something else
15zhangfra says: Dec 7, 2011. 4:49 PM
how heavy is this binder? i'd like to have one of these as my binders don't last very long as well, but i don't want to add anymore weight to my backpack, which is already wayyyy too heavy (i'm pretty small, which doesn't help the load).
cowscankill (author) in reply to 15zhangfraDec 9, 2011. 1:59 PM
About normal, since it is aluminum. I still have it, works fine.
David-Yezbak says: Dec 7, 2011. 4:02 PM
awesome i need one of these my math binder always gets trashed but curiously only my math binder oh i know boring math + doodles+no paper=broken binder thanx
Hibatchi cow says: Apr 16, 2011. 6:12 AM
thanks... im gonna make this. Four binders is just too much to pay for....
cowscankill (author) in reply to Hibatchi cowApr 16, 2011. 10:56 AM
Suggestion though would be to use metal hinges instead. Even though the cloth on my binder is still holding, it doesn't keep the metal panels from warping slightly.
mich153 says: Jan 9, 2011. 1:51 AM
we made this in school in year eight... but with proper hinge things...
hawkeye.tech says: Dec 5, 2010. 8:34 AM
If you could get leather and brass materials it would look very 'Steampunk'. Another idea I had while looking was wrapping a strip of leather all around the outside edges. This would make it more hand-friendly.
It looks cool though, will probably last long past the time when you decide to make a new version.
stuntkid223 says: Dec 1, 2010. 7:16 PM
Great instructable. I think this is a really good idea. I too am tired of buying new binders and trying to duct tape my old binders. I might make one of these but with 1/8'' birch finishing plywood and piano hinges .
Kai SaerPren says: Oct 15, 2010. 11:38 AM
i was actually surprised that you didn't use piano hinges for the ,well, hinges
K
if your leatherette hinges wear out try piano hinges, comes in lengths 3' long and more, cut to length with hack saw, pop rivet on.
cowscankill (author) in reply to Kai SaerPrenOct 15, 2010. 4:38 PM
Hmm, never heard of them. Thanks for the tip, I'll look them up sometime.
(YOUR N in reply to cowscankillNov 10, 2010. 2:00 PM
Pkgkj
(YOUR N says: Nov 10, 2010. 1:59 PM
I like dis so much I started thowing bits of sharp metal at my self and poking myself with a knife ouch
airsoftsniper12 says: Sep 28, 2010. 12:55 PM
Congrats!! When I saw yours i knew that it would win. Its a very cool idea that i may try if i can find the materials
cowscankill (author) in reply to airsoftsniper12Sep 28, 2010. 2:01 PM
Thanks :D
cowscankill (author) says: Sep 20, 2010. 2:10 PM
Voting has started everyone, I appreciate the help!
soundmotor says: Sep 20, 2010. 4:52 AM
Nicely done! I like the leather hinges, very clever, silent, & durable. It also looks like you rounded all the corners of the aluminum so they don't snag or cut through a backpack. Great extra step.
cowscankill (author) in reply to soundmotorSep 20, 2010. 2:07 PM
Thanks for the support! I appreciate you vote :D
dianaw says: Sep 19, 2010. 8:47 AM
You know, I haven't had my coffee yet and so I must be blinded but I can't figure out how to vote- HELP!
cowscankill (author) in reply to dianawSep 19, 2010. 6:07 PM
Don't worry! Voting starts tomorrow (Monday) and usually there is a large "vote" button at the top of the webpage. Thanks for the support :D
smash10101 says: Sep 16, 2010. 8:06 PM
nice i'ble but I got an other question, how thick of aluminum did you use? Also, where can you buy it
dianaw in reply to smash10101Sep 19, 2010. 8:13 AM
Hi Smash10101
you can gewt aluminum sheeting in places like Lowes and home depot-
I've seen it in some craft places like Michaels and AC Moore-
Online- under different categories- jewelry making for one along with "aluminum flashing" might help "Metalipherous (sp) Is a great source for all kinds of sheet metal. You can probably even get it in the size you want so won't have to cut.

Also ebay and sometimes craigslist under "materials."
Hope this helps.
cowscankill (author) in reply to smash10101Sep 17, 2010. 5:45 PM
I didn't buy the aluminum, it was trash, so I have no idea.
smash10101 in reply to cowscankillSep 17, 2010. 6:58 PM
could you estimate of measure it maybe, like was it as think as the ave. clipboard? or a cheap plastic binder?
cowscankill (author) in reply to smash10101Sep 18, 2010. 4:02 PM
Hmmm... maybe half the thickness.
thepiercedweirdo says: Sep 17, 2010. 6:11 PM
I dig it.
cowscankill (author) in reply to thepiercedweirdoSep 18, 2010. 3:28 PM
Thanks!
smash10101 says: Sep 16, 2010. 6:50 PM
how did you make the fake leather?
sleeepy2 in reply to smash10101Sep 18, 2010. 10:51 AM
Plastic cows.
smash10101 in reply to smash10101Sep 16, 2010. 7:59 PM
NVM found a vid, http://www.youtube.com/watch?v=hLRSy2-gfhg
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