- Band Saw
- Table Saw
- Scroll Saw
- Miter Saw
- Drimmel Tool
- Orbital Sander
- Disk Sander
- and of course lots of Glue! :)
- Walnut (3/4 in)
- Pecan (3/4 in)
- Maple (1/2 in and 3/4in)
- Cedar (1/4 in)
- Western Red Cedar (1/2 in)
- Purple Heart (1/2 in)
- Mahogany (3/4 in)
Step 1: Creation
I started the project off by digging through scraps of wood to see what wood would look best for each section. I have gotten into "milling" my own pieces of lumber as well, so some of the pieces were actually cut from logs I have saved up over the years (pecan, western red cedar).
I then printed out the goose template, and cut each piece of the goose out. I figured out which pieces of wood I wanted to use for each section of the goose, and used spray adhesive glue to glue each section to the pieces of wood.
After each section of the goose was cut out, I then started sanded all the edges. This is a very time consuming part of the intarsia technique, but a very important process as well. The whole point of intarsia is to almost give it a 3D look by using different thicknesses of wood, and sanding all the sides together to make it almost look like one piece at the end.
Step 2: Background Creation
"Water" - I found a piece of Western Red Cedar I had milled about a year ago. The piece I ended up using had a grain pattern that very much resembled ripples in water. I found the exact area I wanted the goose to go, traced it out, and cut the cedar with my scroll saw. The lighter part of the cedar also made it look like "land" and provided a great transition to what I was going to add next...
"Hill Country Background" - The Hill Country Background (I'm from Texas :)) was pretty easy to create. At first I was going to use a cedar fence picket that had aged, but decided to use Purple Heart instead. The reason for this is you never really want to add soft woods with hard woods, as they both shrink and expand differently. Knowing that I had already used soft wood for the water (cedar), I decided to create the rest of the background with hardwood.
"Sky" - I ended up going with Maple for the sky. I had some issues with scroll sawing out the "hill country background", but after sanding/rounding the edges, the gaps aren't as noticeable. I then cut the piece of maple in 3 different sections, as I didn't want it to be just one piece of wood
"Cloud" - The cloud is from a piece of Pecan I had cut down in my backyard a few years ago. Like the rest of the pieces, once I had my "cloud" cut out, I traced it on the Maple, and scroll sawed that section out as well. The Pecan I used is thicker than the Maple, so it would stick out more than the actual "sky"...which is what I was looking for.
"Sun" - I had lathed a little box out of a piece of cedar I also had laying around, and had a piece left over that was a perfect circle, and already had rounded edges. However, it was a thinner piece (thinner than the Maple "sky"), so I decided to just glue it on top of the Maple once all was complete. I cut a little section out of the "sun" to make it look like the cloud was about to pass over it.
Once I had all the pieces cut out and sanded, I cut out a quarter inch piece of birch plywood I had, and used that as the "back" of my "picture". This made it easier to glue everything together, and also made it cleaner looking if anyone ever looked at the back.
Step 3: The "Picture Frame"
After that, I went to my router, and edged the sides to really give it that "picture frame" look. Once I was done with the frame, I glued all the inner sides, and laid it over my "intarsia picture"
I then put 2 coats of boiled linseed oil, and called it a day!
Overall, it was a lot of fun, and I think it came out pretty good for my first try. I definitely think I will try this out a few more times to see if I can hone my skills! Thanks so much, and I would love to hear any and all feedback!