Step 6: Screen sandwich assembly
Once the frame, rails and acrylic are prepared you are ready for the final assembly. Clamp the layers together for easy drilling and bolt them in place. Once the sandwich is assembled, it is necessary to caulk along the edge of the aluminum in order to block any light that might spill out thru the crack. We want it all nicely ducting along the inside of the acrylic instead.
In order for the projector to display on the surface it is necessary to also introduce a diffuser (not shown here). A sheet of thin drafting paper was included in the sandwich supported by a second thin layer of plexiglass.