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Isolation transformer upgrade for old guitar amps

Step 7The Plan

The Plan
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  • isolation.jpg
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Here's where we decide how to implement the changes.

Wiring the N-68X iso transformer

Primary--

The N-68X can be used with either 120V or 240V AC systems. 

US 120V

For 120V, place the two primary coils in parallel.

Tie these colors together, and connect to the mains (through the switch, etc.):

-- Black and Red/Black
-- Yellow/Black and Green/Black

Euro 240V

For 220-240V, wire the N-68X primary coils in series:

220V / 240V mains-- Black and Black/Green .
Connect Yellow/Black and Red/Black together.

Secondary--

Use only the two Red secondary wires. The white wire is the shield. Connect it to the chassis (or earth ground) if it's mounted there, or if you experience any noise.


Re-routing the switch

The original ON/OFF switch is mounted on the chassis panel. To keep the switching truly functional, we'll have to route it differently.

We could leave the switch as-is, but then the primary of the isolation transformer would be in a permanently ON condition. Only unplugging the cord would cut the power to the trannie. The switch would still operate the amp, but there would still be some current draw. That's wasteful and "bad form."

To use the original switch, a simple two-conductor wire can be attached, and run down to make/break the incoming AC connection to the isolation transformer.


Connect the earth ground

With the three-prong cord addition, a true earth ground is available.

Attach a wire from the center prong (should be Green, but verify) of the plug and connect it to the chassis.

Optionally, the transformer casing can also be grounded.


Power -- connecting the isolated AC

OK, here's where things get a little "iffy."

The Simple Way:

The transformer's secondary can be connected directly where the old power connections attach. In this case

Wire 1 ) to the rectifier plate, and the series filaments
Wire 2 ) to the chassis ground

The order of the secondary wires doesn't matter--the AC from the transformer is isolated, so there's no Hot or Neutral side. They are both Red for a reason...

The Correct way:

Read the next Step--it deals in depth with half-wave rectification...
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3 comments
Jun 24, 2010. 10:00 AMsalad.k says:
I got confused connecting iso trans. it's not working,no light on tubes...I connected, for 220v ac brown wire(ac cord)-->switch-->fuse-->black wire( iso trans)_ blue wire(ac cord)--->green/black wire(iso trans )_ green yellow(ac cord)---> grounded _red wire1,red wire 2--->ss bridge--> +side---> heater -side--->grounded _I tied YEL/BLK-RED/BLK didn't connect to any wire.white wire, didn't connect. I have no idea what is wrong.
Jan 11, 2010. 4:50 PMjohnbeasley6 says:
Is it possible to build this in a box and plug the original power chord into it? Im not sure if safety mods decrease the value of the amp or not. And this would be less invasive.

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