A Kuksa is a wooden cup of finish origin, they are usually carved from a burl of a birch tree. This is where the tree has grown in response to damage or stress and is rounded in shape.
Unfortunately i don't live in an area where birch are all that common and couldn't find any burls on other pieces of wood. This resulted in a slightly square looking cup as i had to use a straight grained piece of beech.
The end result looked nice but i had a few issues with splits along the way, and a few cracks in the finished product.
As with most things i tried to used the very simplest of tools, things that you could use in the bush to create what you need, though with this project i did cheat a little bit and used an electric sander to do some of the rough sanding.
Materials and tools:
Wood- preferably a birch burl (burls can also be found on most species of tree, olive and walnut give great results.)
Saw- to trim up the log.
Axe- for rough shaping, much quicker and easier than using a saw in my opinion.
Hook knife- for carving out the bowl of the cup.
Knife- to clean up some of the rougher shaping.
Sandpaper (electric sander)- i used grades 60, 80, 100 and 150 for sanding.
Sanding sponges- grades 180 and 240 for fine sanding.
Pan, salt and water- to boil kuksa to remove tannins from the wood.
Oil, cloth- i used olive oil as it doesn't contaminate whatever you have in the cup, unlike linseed.
Step 1: Basic shaping
For the basic shaping of my cup i took my piece of beech and spent about 15 minuets working at it with an axe. I'd decided how long i wanted the cup to be and where the handle was going to be.
Holding the cup end and cutting away from my self (remember your axe should be as sharp as your razor so always be careful) i cut away the area between the bowl and handle giving the cup shape. I then used a saw to cut through above the handle freeing the roughly shaped cup from the rest of the log.
Using a smaller axe, for better control, i gave a vague shape to the outside of the bowl and the area where the handle would be.
Finally i used a knife to clean up the top and give a smooth surface to make the next step easier.