2010-11-25_11-13-26_648.jpg
I finally bought myself a shiny new Droid X. Only one problem, I tend to destroy nice things through use, mis-use, or outright stupidity. Most of the cases at the Verizon store are less than appealing, so I built myself an impact resitant belt case.

Kydex is a heat moldable plastic sheet and can be purchased easily online. It is usually used for knife and gun sheaths.  The dificulty here is that I was unwilling to direct a heat gun at my expensive new phone in order to form the plastic. 

A few basic tools, a couple of steps, and not much time and I have a descent looking case that I think avoids the "overly connected self important business person" look.

tools: plane or belt sander; table saw or hand saw; drill w/ bits; random orbit sander or sandpaper and block; heat gun or oven; rivet setting tool; spring clamps; chisels.

materials: scrap lumber; Kydex, I bought mine at knifekits.com; rivets, again from knifekits.com; instant glue.
 
Remove these adsRemove these ads by Signing Up
curious youth says: Jan 15, 2012. 4:09 AM
do you just use normal everyday rivets? or are there special rivets you have to get for kydex ?
jrlgray (author) in reply to curious youthJan 15, 2012. 8:27 AM
The rivets came from the same source as the kydex although you could undoubtedly use normal rivets if they were long enough.
curious youth in reply to jrlgrayJan 15, 2012. 4:09 PM
Ok then thank you its a great looking case aswell
Asane says: Dec 23, 2011. 1:46 AM
Does this scratch the phone? If it does are there any tips you can give to add anything to prevent scratches?
jrlgray (author) in reply to AsaneJan 15, 2012. 8:31 AM
I have not had any trouble with scratches. I have a simple rubber protector on my phone that stands slightly proud of the face so it doesn't hit the case. If I did get scratches I would try bonding a piece of thin foam or cloth to the inside of the case. Also I try to keep it kinda clean since a piece of sand or something could do some damage.
HTWTUSA says: May 13, 2011. 4:18 PM
Excellent design...I've been building rigs for weapons and tools forever (see my "fun with kydex" 'ible, but never even considered one for my phone...thanks for this great idea...

I'll be building one for my droid immediately, if not sooner....xD
AvengedG7x says: May 10, 2011. 7:29 AM
I like the idea and am quite fond of the Digital Camo (espcially in Urban colors).

Been thinking of doing Kydex fun molds myself for my Sig Sauer and my LG Optimus, maybe my leatherman. Yeah, I like the idea. Thanks for the simple instructable
Uncle_Tony says: Dec 5, 2010. 12:37 PM
That looks great! The digital camo looks like you wrapped the case in cloth. Very nice and great job.
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!