Step 1: MATERIALS/TOOLS
Aluminum sheet 12 to 20 mils thick.I used left over Al house siding.
Central rod. A skewer .075Dia.x15 in. long [Dollar store} Has a wooden handle for tail fin.]
Wire to mount device- Coat hanger wire .062Dia.x 10 in. long.
Propeller Hub. Block of Foam Polyurethane 1 in. thickness to cut out 2 in. round. Can use wood too.
LED- any color. I used red led 2v. 20ma. from Rad Shack. The longer lead is plus connected.
Screws/nuts- 6/32 x 1/2 in. long to adhere the motor.
Large rotator 4 in. diameter pop bottle. Smaller size can be a pill bottle 2 in. dia.
A bottle cap and an inner corked wine stopper.
Pulley- rubber band. I used a ladies hair rubber band.
Tube- mounting of prop on tube and slid onto above skewer.
TOOLS- E6000glue. as required to hold prop blades into the polyurethane Hub.
Epoxy paste- Spread over exposed Hub to seal from water=rain.
Scissors . pliers, screwdriver.small clamp to hold prop at front of axle skewer.
Soldering Iron 40W. and 60/40 solder. To connect motor to Led.
Paint or decals.
Step 2: ASSEMBLE THE PROP and MOTOR/GENERATOR/LED.
The Poly hub I cut with a knife at 45 deg. angle, as shown. to position the blades to turn in a breeze.
Large bottle was used to get a mechanical ratio for a slow rotating prop. Then I used a smaller bottle inside it to get a lesser ratio but needed a higher rotation for the prop. You can chose either one. I used a wine cork with a plastic cap inside . Drill with a .125D bit thru center to insert a plastic tube. Aluminum tubes can be used also.
Mount motor with a piece of Aluminum as shown . use screws to tighten onto skewer.
Connect LED directly to the Motor sloder tabs. Some LEDs require a series resistor of 100 ohms.
I did not use it as I needed all of the 2 to 3v. volts from the M/G set.
Tail- I cut a slit in the wooden handle to insert the tail assembly.Surface area should be at least
6x6 inches any outline . Use glue to hold it in slit.
COMPLETION- I used the coat hanger wires as shown next step-
Step 3: COMPLETION
I used a coat hanger wire to connect at the centre of gravity point. Then attach a rubber or ply elastomeric 1mm diam string about 10 in. long to the wire and other end to a small tree in my yard.
This allowed for rotation into the wind.
The other methods would be to mount on frame or close line.
You may have to experiment some time to get the large enough blade area to start rotation .
I am entering this Istrc- in the LED contest so lets see some votes. ?