3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

LED-lit Tron v2.0 suit

LED-lit Tron v2.0 suit
«
  • tron_glam2.jpg
  • complete_front1.jpg
  • complete_back1.jpg
  • tron_glam1.jpg
Costumes rule. Glowing costumes rule even more. To make the king of glowy costumes - you gotta look just one place...inside your computer :). By following this instructable, you'll have the knowledge and ability to make an LED lit garment that looks just like the ones in the new Tron flick.

My goals in making this costume were to make a robust, easily washable, waterproof, Tron style suit which was energy efficient to minimize battery weight and hardware bulk. To do that, I had to dodge the commonly used EL wire implementations and switch to LEDs.

Even if you aren't interested in making a Tron suit, I would highly recommend reading the section on lighting implementation - I did not individually stitch each LED with conductive thread...instead I used a combination of silicone coated LED strips and faux leather to produce a beautiful, diffuse light without seeing those pesky LED points.
 
Remove these adsRemove these ads by Signing Up
 

Step 1Other Lighting Options - Why not use EL Wire?

Other Lighting Options - Why not use EL Wire?
«
  • 23436_699981898507_605599_39966573_4114852_n.jpg
  • 500px-EL_wire.svg copy.jpg

Most Tron-ish garmets are made with this stuff called EL wire or EL tape (which is based on the same technology). Although EL technologies are great for a lot of reasons, I feel that they aren't very well suited to wearable apps. I built an old school Tron suit using EL wire, and found the following problems with it:

  • EL Wire is super fragile! Bending it too tightly or repeated bending motions (i.e. wrapping around body joints or placing into a washing machine) will cause the EL wire to fail. And when you try to repair any EL wire damage, you quickly find out that...
  • EL Wire repair isn't pretty! To repair EL wire, you splice in solid non-glowing wire to the broken sections...which completely destroys the effect of a single, unbroken line.
  • EL Wire is pretty dim! You won't be able to see EL glow at all during the day, which leads to the next problem...
  • EL Wire looks lame if its not illuminated! You can get fancy and do some work to hide EL wire, but in general, unlit EL wire looks like just that - wires on the outside of a garment. So, if its not glowing, its generally pretty ugly.
  • You need an AC inverter for mobile applications! EL wire runs on AC current, and any battery pack you can buy will be DC. Therefore, you need to add more bulky hardware, and there are more things to break while wearing your creation!
In an effort to dodge these issues, I decided to use LEDs as a technology to light the suit instead. They are harder to implement, but the results are worth it.
« Previous StepDownload PDFView All StepsNext Step »
117 comments
1-40 of 117next »
Apr 18, 2012. 12:47 PMyaly says:
What about the pants?
Mar 31, 2012. 6:39 AMjkco613 says:
This is a great instructable - highly detailed and easy to follow. I want to use this suit for a costume and need to turn it on/off easily, quickly and repeatedly. I figure the best way to do this is to add a handheld pushbutton switch. Can you advise me on the best way to do this, i.e. what type of switch and where/how to connect it within the circuit.
Mind you, I know very little about this stuff. Just trying to create a cool costume! Thanks!
Mar 20, 2012. 5:46 AMnerd12 says:
still like the suit though.
Mar 20, 2012. 5:46 AMnerd12 says:
you would look better in a half life HEV suit. you do look like gordon
Mar 11, 2012. 7:31 PMalante1 says:
Hey sheetmetalalchemist my name is alante edwards i have a very good idea for a league that i want to start. I like your tron shirts, and i think that your skill can really be a great asset to what i need, i wanna know if u can make that into a full padded body suit and hemets. If your intrested in my idea you can email me at alanteedwards@gmail.com. ps. do you or anyone you know, know there way around non-expanding recreational foam.
Feb 8, 2012. 12:59 AMdansan101 says:
HI! im looking at replicating parts of this project.
I have a sheet of cloth backed vinyl and was hoping to attacht it to a cotton shirt, Will the iron adhesive be strong enough? or should i look at fabric glues?
Feb 13, 2012. 2:55 AMdansan101 says:
THANKS! Also, i wont have access to a laser cutter and will be doing it VERY carefully with a craft knife. Im struggling with the scaling the pattern to suit my shirt, any advice?
or a program that i can use to view and scale the images?
Feb 12, 2012. 7:02 PMyodead2 says:
Hello sheetmetalalchemist. I would like your opinion on the led lights if you got a moment. Since I have no experience in soldering or electronics, I was going to go the led Christmas light route powered by AA batteries. I have the links for three different styles of led lights below ranging from wide-angle to droplet leds. I wanted to ask if any of them would be ideal to produce the diffusion effect you mentioned in your instructable. Thanks for taking the time to read this.

http://www.christmas-light-source.com/White-Micro-Drop-LED-Battery-Operated-Light-Set-_p_2039.html

http://www.christmaslightsetc.com/p/Battery-Operated-Micro-Fairy-LED-Lights-18-Blue-Lamps-4-Spacing-Green-Wire-40111.htm

http://www.christmaslightsetc.com/p/Battery-Operated-Christmas-Wide-Angle-Lens-20-White-LED-Lamps-4-inch-Spacing-Green-Wire--19256.htm
Dec 30, 2011. 1:18 AMamirza3 says:
Man,I love it.that gotta be cool.but it's a little difficult to do this
Nov 28, 2011. 10:37 AMGlowWireGuy says:
Nice. Very creative solution!
Oct 28, 2011. 10:47 AMeecharlie says:
This looks great, I really like the specific detailed specs that make it easy to reproduce (not that I have time to this halloween!). It would also be great to see what your total budget was.

A suggestion- has anyone looked into side-emitting waterproof LED strips? They seem to exist for indoor 'architecture' lighting, i.e. my first search result may have the LEDs a bit spaced out but still looks pretty good: http://aptlight.com/productsview.php?id=90&proid=118
Oct 25, 2011. 9:49 PMtdees says:
I love it man... I have been trying to come up with ideas for a tron costume and your method is both creative and refreshing.... thanks!
Oct 24, 2011. 4:01 PMkeast says:
How do I get something cut with a laser? Can I take it somewhere?
Oct 21, 2011. 4:27 PMwarpling says:
When you say you needed 11 of them, do you mean 11' of LED strips, or 11 segments total of various lengths (it looks to me like each foot section can be broken into 6 segments of 3 LEDs). Thanks!
Oct 22, 2011. 4:21 PMathomas27 says:
Would using white-coated wires minimize how much they would show up, since the wires would reflect a little more light?
Oct 19, 2011. 9:13 AMdigitalgoddess says:
What AWG did you use, and was it solid or stranded? I'd assume stranded?
Oct 19, 2011. 3:17 PMdigitalgoddess says:
Thanks so much, and your method and costume are great, really appreciate your posting!
Oct 12, 2011. 8:31 PMahunt7 says:
wait, where is that red and black wire coming from?

Oct 18, 2011. 8:01 AMr351574nc3 says:
Have you considered neoprene?
Oct 9, 2011. 10:07 PMD-RezFTW says:
Hi i just signed up here solely for your tron suit project :D Its so legit! and cheaper, awesome looking alternative to el tape or el panels. sooo on to my problem.
I am confident i can do everything described in your project i just dont have any experience in mobile battery power sources so i need to know something before i start making mine only to find i cant afford an expensive mobile battery source LOL.

I want to buy this led strip(http://www.amazon.com/HitLights-Lighting-Strip-Blue-Meter/dp/B005GL55IU/ref=sr_1_16?s=hi&ie=UTF8&qid=1318204155&sr=1-16) and i will cut and extend the single led strip with no solder strip-to-strip connectors(http://www.amazon.com/LED-Strip-Connector-2-Conductor-2091/dp/B00452BCRY/ref=sr_1_8?s=hi&ie=UTF8&qid=1318222313&sr=1-8) where needed.

So my question is if i am merely cutting and extending the same strip of led lights what do i buy for battery power? All i know is it needs 12vDC power. It prob needs power for about 4 hours, but the less expensive the better.
Thanks so much for your project here and help :)
Oct 5, 2011. 1:26 PMwindrift00 says:
Ok I have a comment. I cannot figure out how to get the files for the Vector images to work. I found a place that will laser cut my leather, I just need the vector images and the correct size that I need so I can give it to them to cut. Can you help me out, I'm totally lost here :(
Oct 5, 2011. 4:38 PMwindrift00 says:
I couldn't find a program to open them. I downloaded one that converted the dxf to jpeg, then I increased the size by 27% (Which should fix the size if I did my calculations correctly). Do I need to convert back to dxf to give it to the laser cutter guys?
Sep 29, 2011. 7:27 PMahunt7 says:
answer this please
you solder the ends of the led wire to the ends of the trail tech then connect it
but what is the other plug for???
Oct 1, 2011. 8:10 PMahunt7 says:
ok so the line for charging is specifically for charging and nothing else right?
Sep 30, 2011. 12:13 PMjeffereymcquiston says:
sheetmetalalchemist or anyone,

i bought a replica motorcycle suit (that doubles as a costume) from udreplicas so it's not foam rubber like in the movie but i like it cause it serves a dual purpose

question: sheet or anyone out there, wud u be willing to take my suit and put the lights on it. (WOULD $1000 SEEM FAIR OR MORE?) i realize doing this by the halloween party on oct 22nd 2011 is probably impossible but i wud be willing to pay extra. the party is the biggest in buffalo ny (2000 people) if no one can do it by then i wud still be interested so i cud where it next halloween. the suit already has white reflective strips on it so the layout is already made. it wud just need the lights. the motorcycle suit can't be washed so if it's easier it cud just be a permanent sew in. i can't find anyone on the web who is willing to do this or that's as good as u steel. if anyone knows who can do this please list or email JEFFEREYMCQUISTON@GMAIL.COM thank you. SORRY FOR THE LONG COMMENT
Sep 29, 2011. 8:10 PMahunt7 says:
so the shirt material is nearly see through and the leather isnt right.
Sep 23, 2011. 2:49 PMsyntheticpanda says:
Great write-up, thanks for this. I'm planning on using led strip lights for a similar project, and I'm curious about the safety of a battery that can discharge so much current (admittedly I know almost nothing about electrical safety, other than high current = bad).

Could a battery like the one you used cause serious harm if the terminals contact the skin (worst case, wet skin on opposite sides of the torso)? I realize it's not likely and that most risk could probably be avoided with proper waterproofing, but I'm thinking of the worst possible scenario here.

Thanks!
1-40 of 117next »

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
38
Followers
2
Author:sheetmetalalchemist(Sheet Metal Alchemy)