Picture of LEGO Man Costume
This is my first instructable so I apologize if its long winded but I'll do my best to explain :)
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Step 1: Planning!! And Supplies

Picture of Planning!! And Supplies
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I used a combo of tutorials and inspiration from Pinterest and Instructables to come up with my plan. My biggest concern was keeping the costume in the right proportions. You'll find the head piece made from styrofoam rings or cement forming tubes. I chose to use the tube bc I figured it'd have a smoother finish and be less mess.
Things you'll need:
12-inch concrete forming tube (Home Depot)
2 12-inch smooth/rounded foam wreaths
White see-through speaker fabric
Sheets of yellow craft foam
Yellow plastic electrical tape (yellow duct tape didn't quite match my foam, the electrical tape was a perfect match)
Cardboard for body
Styrofoam for hats and hands
Kozies (those beer can sleeves)
Spray glue
Masking tape
Duct tape
Scissors/styrofoam cutters/paint

Step 2: Making The Head

Picture of Making The Head
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13, 6:21 PM.jpg
13, 6:21 PM.jpg
13, 6:21 PM.jpg
13, 6:21 PM.jpg
13, 6:21 PM.jpg
Cut a 9 inch tall piece from your concrete forming tube.

Tape on the foam wreaths, one on each end.

Cut mouth hole. Plan for a large open mouth, so you can see out of it.

Add a cardboard circle to the top to close it off. I then cut an inner circle into the middle of the cardboard top for ventilation (these things get hot). Cut a 2-inch strip of yellow foam and join ends to make a circle. Insert in top hole and tape in place. This creates that nub on top but also keeps the hole open.

Cover mouth hole with speaker fabric.

Draw faces onto yellow craft foam. Attach to tube with spray adhesive. Cover seams and rounded edges with yellow tape. (I originally used yellow duct tape but it didn't match well enough so I went back over with the electrical tape)

**The mouths were about 2 inches from bottom of head. I free handed the faces but you could find printables and blow them up to the correct size.
rionmv9 months ago
I followed this instruct able to make my son an Emmet (from the LEGO Movie) costume and it came out great. I will post pics when I get a chance. Thanks!
taz843010 months ago

cool beans

jmartin90 (author) 1 year ago
You could definitely do the hats out of paper mache covered chicken wire. I just had access to a whole lot of free styrofoam.
rkercheval1 year ago
That is pretty cool, just wondering if you can make the hats out of paper mâché??
pnguyen201 year ago
jmartin90 (author) 1 year ago
Thank you!'
HollyMann1 year ago
Great job with your first Instructable - looks awesome!!! :)
Kiteman1 year ago
Very cool.