Laptop Sleeve from a FedEx Envelope by waynestead
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Here are basic instructions for making a laptop sleeve out of FedEx envelopes. I was looking for a strong and waterproof material to make my own sleeve from and remembered that FedEx and the US Postal Service both use Tyvek (or similar) material for their envelopes. My sleeve fits a MacBook, but the design is easily adaptable for other sized laptops.

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Step 1: Materials

Find yourself 3 or 4 FedEx envelopes. This sleeve takes 3.
alljokingaside says: Dec 21, 2011. 9:13 PM
Hey, great idea. I'm thinking about combining this and the hoodie sleeve idea. Hoodie as the outer shell, with a layer of padded FedEx envelope as the outer inner lining, bubble wrap as a middle inner lining, and cloth as the inner lining. The only problem's that I'd have to modify the waterproof envelope and sew it in to attach. Is there anyway y'all can think of doing this while keeping this waterproof? Thanks!
007dna says: Jan 27, 2012. 6:01 AM
Waterproof zipper?
AlfaRomeo 2x says: Feb 12, 2011. 9:13 PM
The aper dont destroy or cut in a bag o.o?¡?
Stan100 says: Feb 23, 2010. 9:08 AM
I did something similar with a bag from Staples. It fits netboooks or a smaller iBook perfectly! 

http://www.instructables.com/id/Use-a-Bubble-Mailer-for-a-Netbook-or-Laptop-Sleeve/
Fieldownage says: Nov 17, 2009. 11:25 AM
I was wondering this out but realized that couldn't you just use a tougher envelope with a layer of bubble wrap inside it.
jmacfarlane823 says: Aug 10, 2009. 9:08 AM
awesome! im going to try this for my Acer Aspire One, soon as i get some envelopes :P five stars and fav'd :)
toxictort says: Jun 27, 2009. 2:11 PM
Using the fused plastic instructables, you can create a "skin" for this case. Very trendy, still waterproof and really trendy (like patent leather) and cool. Just a thought :)
amcwood says: Jun 15, 2009. 10:40 PM
Ever notice the arrow between the E and the x? If you didn't, that's all you will see from now on. They spent so much money for that arrow. Sorry thought I would pass on my torment. Very slick I'm going to do this next chance I get. Thanks for the Idea
puramu says: Apr 8, 2009. 9:19 AM
Awesome bag! I took some of your cues and made a sleeve. Check it out.

DSC02316.jpg.jpeg
Yerboogieman says: Mar 1, 2009. 2:13 AM
I think the lazier way would be to buy a macbook air.
wandering says: Feb 20, 2008. 5:04 PM
Great idea. It would be even more environmentally friendly if you just asked friends who get FedEx envelopes to save a few for ya'. That way, you'd be using something that would have ended up in the trash. Plus, with an address etc on it, it would look more like something not worth stealing.

I checked with Dupont's Tyvek envelope website and while the tyvek is very durable, it's only water resistant. If you want to make it even better, seal the inside with something like AquaSeal Map Seal (water based environmentally safe). Plus if you want a lining and worried about static, make an inner sleeve cut from a used paper grocery bag.

I plan on making one. My laptop will be inside a daypack but thought it would be nice to have a little more protection. Thanks again for the idea.

Jim WanderingTheWorld.com
camp6ell says: Jan 11, 2008. 5:29 PM
the red and purple thread is genius. great design touch.
stephanie_c says: Jan 5, 2008. 4:06 PM
i just made this, thanks for the great idea! my kitty loves plastics as well. one note, i was a little confused at first as the instructions didn't spell out that on step 5 you are to sew two bags together, but it all came together perfectly in the end.
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Jr Hacking kid says: Jan 2, 2008. 12:59 AM
Hay waynestead did u added a strap to it ?
Jr Hacking kid says: Dec 30, 2007. 8:22 PM
I know how you can make it a messenger bag you can cut the fourth bag in to strips and sew that on! ill try make this bag but ill make it in to a messenger laptop case.
Jr Hacking kid says: Jan 1, 2008. 11:19 PM
im srry i dont know if i can try make this my parrents might think im up to something bad when im make things like this so ill still try if i can make an instructables
lohroffc says: Nov 29, 2007. 9:38 AM
When using USPS material, keep in mind "Packaging supplies provided by the United States Postal Service are solely for use in sending Express, Priority, Global, or Global Express Mail via USPS. Misuse may be a violation of federal law."
waynestead (author) says: Dec 19, 2007. 6:08 AM
Thanks for the reminder. That's why I used FedEx (not usps) and asked, politely if i could have the envelopes.
beccane says: Dec 18, 2007. 5:47 PM
sorry, color me thick but I can't figure out how this gets made. I'm wondering 1. you just stuff felt into the empty bag? then what? 2. What does he mean by "the pocket"? and how do you turn it inside out? And why doesn't the photo look like anything has been turned inside out? 3. Why do you need 3 or 4 bags when it looks like you need 2 at maximum? 4. Is there padding in the flap? Should there be?
waynestead (author) says: Dec 19, 2007. 6:05 AM
1. stuff felt in 2 bags or 3 if you want a padded flap. 2. if you sew the 2 felt-stuffed sides together, you make a pocket or sleeve. If you sew it inside-out, when you reverse it, you won't see the seams. 3. I always keep an extra in case I screw up. 4. yes and that depends - the more padding, the safer the laptop. Thanks everyone for all your comments!
stevenno says: Sep 17, 2007. 7:35 AM
THIS IS A GREAT IDEA! I am going to try it tonight.

Check out this post (WITH PICS) of a guy that took this idea one step further and added a liner from an old pillow case(?).
majapapaya says: Aug 31, 2007. 10:01 AM
This design is awesome! I've been on the hunt for a laptop sleeve for awhile but wanted something unique. This is UNIQUE! I had thought about making my own and now I will. I'm thinking about getting clear contact paper and putting a map on the outside. Can't wait! Thanks
billygerald says: Jun 26, 2007. 12:40 PM
Don't get me wrong...I'm all for helping save the environment...BUT...don't you think the greater impact is the fact that you're buying a $2000 computer that's made in China versus a laptop sleeve that you can buy at Office Depot for $14.99 that was made in China? I'm pretty sure more fossil fuel is consumed in making the laptop than it is in making the laptop sleeve!
Ora says: Aug 23, 2007. 12:54 AM
Because, the laptop was already purchased, and saying, "someone just buying an office depot sleeve wont hurt the environment THAT much." Is redundant. If everyone who has a laptop sleeve made it themselves, massive amounts of CO2 would not be in the atmosphere currently, AND I could say the same thing, "just making one sleeve isn't going to save the environment." But all it takes is for one or two people to see this and make there own, and soon, people will be making a difference. Even a small positive difference is better than none at all. It's not about comparing some small task that wouldn't make that much of an impact to something that has made a large impact. Do what you can to save the environment while it is still habitable, and do it NOW.
jessiep says: Jul 18, 2007. 8:08 PM
if you'd like your project included in the Sew Useful Contest, be sure to add a link in your Instructable to your sleeve's Etsy page.
drew.adc says: Jun 26, 2007. 4:28 PM
Good idea, but why not just buy one of the sleeves with bubble wrap already inside it? Then you don't have to cut or sew anything, just slide the laptop in.
AlisonEtsy says: Jun 22, 2007. 9:47 AM
Great idea. Those envelopes are STURDY!
donovanbeeson says: Jun 21, 2007. 6:35 AM
Hey, great idea! I want to make one for my laptop out of USPS envelopes now. Only my cat has an obsession with Tyvek and would constantly lick it. It's weird. It'd be really easy to get some adhesive velcro to make a closure for the flap.
Xunil says: Jun 21, 2007. 2:47 PM
Or just sew some velcro on; I think the adhesive velcro might come off of the Tyvek rather easily.
Weissensteinburg says: Jun 20, 2007. 12:03 PM
I could see adding a strap to this..making it a messenger bag. Good idea
tiuk says: Jun 20, 2007. 12:01 PM
Cool idea. I found a leather sleeve at a Samsonite store for $6. I think it's meant to carry documents in, but it fits my laptop perfectly.
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