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Large portable wood gasifier stove

Step 11Light stove

Light stove
To get pellets lit in an easy manner use a "combustible" fluid. About a shot glass full.

Pellet stove gel, lamp oil, diesel fuel, JP-8 jet fuel, and some alcohols work great.

Don't use gasoline, Coleman white gas or other volatile starters unless you know what you are doing. This stove collects the vapors and will blow the top off in your face possibly.
We are talking mini fireball mushroom cloud.

I add the fluid, let it soak about a minute, then toss a lit ball of toilet paper into the top.
You can use a barbecue lighter or mini torch directly on the fluid if you like.

Wait another minute or so then switch fan on.

As always, use caution.  Don't be stupid. If you blow your eyebrows off it's not my problem.

With the blower going this stove is not affected by wind really. There is enough heat to probably deep fry a turkey. I'm not joking. This stove will boil LARGE pots of water. Might even be able to melt some metals.

Have fun! 

Please discuss and comment. I will constantly refine this instructable.
If you want to collaborate locally, please message me:

koffeekommando at gmail.com

One of my goals is to see these stoves in use everywhere they are needed. Build a few for the homeless near you, no matter where in the world you live. Build some for Haiti. Keep one of these and a jumper pack in your car in case you get stranded. It will save your life.

Show others how to make these. It's important. They are very efficient. No need to chop down trees wholesale to keep warm or cook anymore!


For more information about biomass stoves:

http://www.bioenergylists.org/

http://www.vrac.iastate.edu/ethos/files/ethos2009/Manufacturing/BioliteEthos.pdf












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15 comments
Sep 21, 2010. 12:17 PMthexmark says:
I've also seen "concentrator" lids used to focus flame/heat output. Would you recommend one for this gasifier or have you tried using one?
Aug 26, 2011. 8:45 AMjemor143 says:
Tought I'd share some pics of my stove. Made with a 22 oz coffee can (6,5’’ x 5’’) and a 5" x 4,25" can for the burn pot. For use with twigs ans scraps I'll extend the burn pot to 6'' X 4,25". For the same burn time, twigs take a lot more space than wood pellets. The 5 volt fan is power here by a home made solar battery: the Mighty minty boost (see the Instructables by Honus).

I bend the top holes in order to have a nice swirling flame; I think it helps mixing the wood gas and the hot air and concentrates the flame in the center. It melted my aluminum pot stand right away!

Once started, it boils 2 cups of water in less than 3 minutes.
Feb 22, 2012. 8:05 AMjemor143 says:
It's the same fan you can see on my previous post (5v x 0,15A). The ouput of air is enough for the size of the stove.

I can't take picture right now (forgot the stove at camp for the winter), but the duct is made with 1" square aluminium tubing (1/16 thick). For now, it's just tape to the fan with electrical tape. I'll glue them together with something more tough and durable, maybe some Sugru. I insert the duct in a 1" x 1" hole on the side of stove. The fan and the duct can be stored in the burning pot when not in use.
Speaking of Sugru, I think I'll put some spot of this stuff on the side of the stove, so I can manipulate it when hot, without a separate handle. Tried it on my pot handle, and it works great as a heatproof coating.
I might also try to make the connection between the air duct and the stove really air tight with this stuff. But it's not really necessary.
Jun 22, 2011. 11:40 AMjemor143 says:
Nice work!
I've been working on one of those, and I thought I'd share my thoughts.
The stoves : After a few tries, I settled for this: a 23 oz coffee can (6,5’’h x 5’’d) and a one liter can for the inside. You can go smaller than this (ex : with a quart paint can for the outside and a 20 oz can inside), but for what I know it doesn't contain enough wood to be really practical. The 23 oz coffe can is small enough to carry it in a backpack. The only problem is the rust: Any suggestion for a good paint for the outside?
I’ve try a wood gas stove without a fan (a homemade bushbuddy), but got too much smoke for the taste of my girlfriend. Maybe the air intakes were’nt big enough.
Anyway, I will try a 5V computer fan (50mm x 15mm). I didn’t try it yet, but the numbers seems right. For the same size and current, the blower type (see the picture) seems to outputs way more airflow than the blade type. Moreover, the airflow seems to be easier to harness. Since it's only 5v, you can power the stove in the field with a battery pack (4 rechargables AA= 4,8V), that should give you a few hours of autonomy. I’ve tried a 12v fan, but the 9v batterie didn’t last an hour. The 12 v seems the right choice around the house or the car, but on the trail, I’d rather carry fuel than a 12 volt battery! According to the specs, the 5v does’nt blow a lot less than the 12v. Anyway, I might upgrade to a 5v 70mm x 30mm. After all, my goal is not to melt metal with this thing, just boil some water on the trail.
Also, if you install a USB male Jack to the fan, you'll be able to plug the stove in almost any USB outlet! Including the MightyMinty Boost(see the instructable by Honus)! Heck, with a good sunlight, you might even try to power the fan directly from a solar panel! You only need 5V x 0,15A =0,75W! (Am I right?) There’s a lot of cheap and small panel out there that will do the job. Anyway, this is all theory. Anyone has experimented with a 5V fan? Any suggestions?
The other problem is the connection between the blower and the stove. I want to save some weight, and more important, time and trouble. A good way to join the blower to the stove would be a 3'' silicone coupler; that is readily available and can withstand up to 500F. All you have to do is glue the tube to the blower, and insert the tube in a close-fitting hole at the base of the outside can, and take it out once your done. This way, the blower will be isolate from the heat. One would be able to store the blower and the battery pack inside the stove for transport. Any thoughts on the tubing or duct? I know some people built duct from scratch..
Hope I’ll be able to try this soon!
Jun 23, 2011. 10:04 AMjemor143 says:
Anyone with a good idea for a speed control on the motor?
Oct 15, 2010. 4:42 AMoldestgeek says:
Great Instructable! Do you think using a plasma cutter to "pop" the small holes in the pots will work? how about using smaller holes, just many more of them? I am sure that a plasma cutter will greatly simplify the cutting of lids. How easy is it to scale your design down to a smaller size if needed? I have around 50+ of the DELL style fans, and operating them at 12 volts they REALLY move some air.
Dec 2, 2010. 1:58 AMDELETED_kage_no_akiri says:
(removed by author or community request)
Jun 22, 2011. 12:49 PMjemor143 says:
"but i found charcoal briquets dont throw off as much heat as i thought it would"
Maybe because the briquet have already been "gasified", kinda like the char cloth...
Mar 10, 2011. 9:55 AMsokra says:
This looks like a forge rather than a gasifier.
Oct 19, 2010. 4:01 AMRaydoom says:
if you bump up the fan size like almost somthing out of a hair dryer or leaf blower (leaf blower is probs abit to much for somthing of this size) you should be able to acheve a hotter flame , but you may need more holes or bigger holes to take the stronger airflow. Mabe if you had a welder you could use a washing machine barrell ( lots of small holes ) inside a big drum, might be alot of fuel getting burnt but the heat would be amasing.
anny way its a pretty sweet build probly usefull if you go camping were there are fire bans making it almost impossable to get caught (no smoke)
Oct 12, 2010. 12:38 PMsteveb says:
Great instructable, I'm definitely going to build something inspired by this and bioenergylists.org.

Regarding adding the combustible fluid, do you think pouring it into the main vessel would mean some of it would drip down and ignite the pellets in the middle?

I've read elsewhere a small amount of pellets should be soaked separately then added to the top, so the burn pattern is strictly top-down.

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