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Picture of Laser Cutter / Engraver - Large wooden letter
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a

A big letter a - almost 18"x24"

Made of wood.

Etched with laser engraver, but you could draw it out.
Cut with scroll, coping, or jig saw
finish sand and seal or decorate.

Step 1: Design The Letter

Picture of Design The Letter
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Make a large letter the size of your wood.
The cutting surface of the Epilog Helix Laser I used was 18"x24"
I cut a sheet of 1/2" Plywood to 18"x24" to fit.

you could also draw the letter directly on your wood if you like