Introduction: Laser Cut Motorcycle Toy

I like wood toys and thought maybe I'd give it a shot at making a toy motorcycle using the Laser Cutter at Techshop.

Step 1: Sketch

I started with a concept sketch of a motorcycle toy that I wanted to make out of wood.

Step 2: Import

I scanned the pencil sketch into Illustrator and used it as a rough template for a vector version.

Step 3: Template

After I was cool with the look and specs, I laid out the parts scaled to the size wood that I'm using making sure the stroke is .004 and that there is no fill.

Step 4: Laser Cut!

The two square pieces are test cuts to see if the settings needed any adjustments. Then cut away!

Step 5: Parts

Sometimes depending on the settings or quality of Laser Cutter used, there might be a need for exacto-ing if the laser didn't cut all the way through. Fortunately, this cut was clean.

Step 6: Test Fit

I fitted the pieces together to make sure everything looked okay and that the wheels had clearance.

Step 7: Sanding

I then sanded the pieces with 80 grit sandpaper to round off the edges a bit. Depending on the quality of wood and type of finish desired, you can follow that up with 120 then 220 grit.

Step 8: Prep for Paint

After sanding, I used a handy dandy duster to clean off the debris.

Step 9: Prime

I primed the pieces with a neutral grey since I wasn't exactly sure how I wanted to paint this yet at this point.

Step 10: Finish!

After a few strokes, dabs, and washes of acrylic paint, I have my Halo-ish pre-beat up looking toy motorcycle that I made at Techshop!! http://techshop.ws/

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