Laser-Cut Wedding Dress and Vest

 by jess17a
Featured
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Hello, everyone. Thanks for all the kudos and clicks from all the blogs out there that are linking here. This instructable shows off the laser-cut wedding dress I designed and made. I wanted to tell the story of why I made it and show off pictures that I hope will inspire you in your own projects.

This instructable doesn't contain too many details of the dress-making itself, because that's up to you - this Instructable is about the laser-cut detail. So here are lots of inspirational pictures, my vector files, and not too many words.

Check out more of my custom dress-making at http://www.jessicahinel.com
 
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Step 1: Design a Dress

CamilleRenderingOrig.jpg
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Every dress starts with some inspiration and a sketch. This is where a lot of ideas are quickly tried out. It's a great way to begin getting concrete feedback from the person your designing for. In this case, the bride got to see a lot of photos of existing dresses, to see how she felt about different aspects of their designs.

Somewhere in this process, it occurred to us that the sharp crisp lines that laser-cut fabric would have would look great on the lean lines and clean profiles of the dresses the bride was favoring. So, I began to explore this idea in the sketches. As the drawings progressed, I created more finished images and began laying out the laser-cut design. You can see one of the final sketches, below, and some of the other dresses that served as inspiration.
elfka says: Nov 7, 2012. 5:58 AM
I'm sure I need laser cutter now. Beautiful!
sabu.dawdy says: Sep 28, 2012. 3:08 AM
beauty... your wife is beautiful.. and well you made the dress perfect for her :)
BamaBob says: Mar 19, 2012. 9:53 AM
Thank GOD I'm already married. If my wife saw this BEFORE we married . . . . You'd be a getting a call to make another dress! Fine job!
sioux gardner says: Aug 2, 2011. 12:45 PM
love your creation - thanks for sharing - I'm inspired!
can you tell me

does the laser 'seal' the cut edges and prevent fraying, or have you any other solution?
Is the dress lined in black - or is it simply left to hang?

WOW!
WhyHello says: Dec 3, 2010. 10:09 AM
amazing
bicycletechnocrat says: Sep 27, 2010. 4:15 PM
Wow! Stunning! This Dress is wunderful - and it even has got a slight nerdy touch through the CNC-lasers involved ;-). This can't get any better!

Also your bride is realy beautyful!

Thanks for sharing this project :-).
Broom says: Sep 24, 2010. 9:18 AM
Nice work. Great idea.

Why didn't you starch and/or iron the silk before cutting? (There's soft creases visible under the cutter head.) Starch is easy to soak out, and ironing of course is harmless enough, if you set the temperature carefully.
The Ideanator says: Sep 16, 2010. 11:09 PM
This is an excellent wedding dress. I like it!
duckythescientist says: Sep 16, 2010. 4:48 PM
Absolutely the most beautiful wedding dress that I have ever seen!!!!
Taylor Swift says: Aug 14, 2010. 7:20 PM
that is really cool! wered you get the idea?
caitlinsdad says: May 3, 2010. 4:18 PM
Nice. Is this real organic silk or something synthetic?  I would guess the laser singes and binds the cut edge whereas some other material would need to be sized to keep it from fraying.
jess17a (author) in reply to caitlinsdadMay 3, 2010. 5:08 PM
i used a 35% silk/65% rayon blend.  silk and other fabrics made of protein, like rayon, produces a nice cut edge especially at a higher power setting on the laser cutter.  synthetics like acrylic and polyester also work and will have a edge that resists fraying at a much lower power setting.
misstinabunni in reply to jess17aJun 14, 2010. 5:23 PM
Rayon is a cellulosic fiber, it's usually made from wood byproducts (sawdust or maybe bamboo). Keratin fibers (hair) and other animal serum fibers (silks, spiderwebs I suppose) are the only protein based fibers, as most natural proteins come from animals.
lala1989 says: May 27, 2010. 7:58 AM
i'm move.
rens says: May 17, 2010. 4:26 AM
thanks for that...what a stunning dress.  can you tell me how you stop the fabric from fraying once it's been laser cut.
fantasia1940 says: May 6, 2010. 9:08 AM
This is an incredible, wonderful dres!! :) so inspirational and a great idea of resourcefulness.  I'm really curious about the laser cutter that you had access to - I know these are dangerous and highly regulated.  Is this personally owned?  Or does it belong to a business or university?
rattyrain in reply to fantasia1940May 12, 2010. 9:46 PM
I can see from one of the pictures that he is using an Epilog laser cutter.  I heard they are the best consumer-end laser cutters for the money, and are relatively safe.
karnold70 says: May 8, 2010. 5:42 AM

Simply... stunning. And I deeply appreciate that the Groom's vest was designed to match. Too many people make the wedding wholly about the Bride. It's nice to see the man included in the overall style.

colargolet says: May 6, 2010. 11:22 PM
 OMG! Truly spectacular! One of the most beautiful wedding dresses I've seen. Great idea! 
Super_pride1146 says: May 6, 2010. 4:08 PM
What a lovely dress! It would have been *perfect* if the bride had included above-elbow white gloves, but thats just me.
Fifibear says: May 6, 2010. 8:54 AM
WOW - Stunning - both in the design and the working. I had assumed a high synthetic blend as silk itself will not 'burn' easily. I work with heat and fabrics and use synthetics for that reason. What's the highest silk content you can cut with the laser. I love this!!
jess17a (author) in reply to FifibearMay 6, 2010. 11:36 AM
 You can cut any silk with a laser, you just might have to use a pretty high heat setting (which can cause browning around the edges).  Silk is, like hair, made of protein, so will melt when you heat it up.  Not as much as something like polyester, but will still seal a cut edge nicely.
jumpfroggy says: May 6, 2010. 7:06 AM
Wow - looks amazing!  Great use of a laser cutter.
AT says: May 6, 2010. 7:03 AM
WOW!
katschy says: May 6, 2010. 6:27 AM
Brilliant - and some excellent work.  Thanks for posting such a terrific Instructable!!
canida says: May 4, 2010. 11:28 AM
This is incredible.  Nice work!
balloondoggle says: May 4, 2010. 9:16 AM

Very nice dress, and a beautiful bride!  Congratulations on both the marriage and the nicest wedding dress I've ever seen - and I work in the wedding business!

bertus52x11 says: May 4, 2010. 3:18 AM
Is there a way of using the laser cutter and erasing the groom?
(just kidding). Nice job!
Earthwreck24 says: May 3, 2010. 9:31 PM
Dude you must be rich
magickaldan says: May 3, 2010. 7:15 PM
You are very talented. Nice Work and thanks for sharing.
randofo says: May 3, 2010. 2:57 PM
This is pretty awesome. It's probably one of the nicest things I've ever seen made with a laser cutter.
zascecs in reply to randofoMay 3, 2010. 4:01 PM
I agree.

Pretty soon, we won't be using things like scissors anymore... 
yokozuna in reply to zascecsMay 3, 2010. 6:11 PM
How many times have I told you not to run with the laser cutter?!
zascecs in reply to yokozunaMay 3, 2010. 6:48 PM
Don't hold your laser cutter at the sharp end!!!

wait...    |=/ 
Sunbanks says: May 3, 2010. 5:36 PM
Wow! That isso cool!
stephenniall says: May 3, 2010. 4:37 PM
 Wow beats acrylic and mdf any day . A very beautiful Dress . 
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