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Laser Flashlight Hack!!

Step 7Preparing the AixiZ housing...

Preparing the AixiZ housing...
Remove the label from the AixiZ housing and unscrew the housing leaving a top and bottom portion of the housing. Inside the top housing is the original (5mw) laser diode that has to be removed. I used the bottom of an X-Acto knife and with a couple of sharp taps, the original diode will come out. It will likely be destroyed doing this but I have been successful in removing them before but using a very small screwdriver and tapping around the diode until it is freed up.
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53 comments
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May 13, 2010. 11:33 AMali_loly10 says:
sorry but im new to this
what is the Aixiz housing and could there be an alternative to it
Apr 18, 2009. 4:56 AMgetthim says:
what would happen if you use the diode from the dvd player
May 2, 2009. 2:15 AMProject D says:
The DVD player diode is less than 10mW of power, it's too weak to do anything meaningful.
Aug 10, 2009. 7:03 PMdmhjah says:
What would happen if you used the diode that came with the laser housing AixiZ?
Aug 10, 2009. 8:32 PMProject D says:
The mW rating is too low, it won't burn, you'll just have a laser pointer.
Aug 10, 2009. 9:30 PMdmhjah says:
Would the laser driver in the Bic Laser hack work with the laser diode in this hack?
Aug 10, 2009. 10:09 PMProject D says:
Probably, I don't see why not. It *might* be a different driver given that it's a blue laser diode, but I don't think it's any different. I think it just needs to regulate the current being fed to the diode so it doesn't burn out.
Aug 10, 2009. 11:13 PMdmhjah says:
So if I don't use a driver with this laser then how long before it burns out?
Aug 11, 2009. 1:20 AMProject D says:
Until it burns out, and not a minute more. I'm sorry, I'm afraid I have no idea. It's kind of a variable. That's like asking how long a battery's going to last, there are variables that can't be predicted. Suffice to say, if you're using a Blu-Ray or HD-DVD blue diode, for the cost you'll want to use a driver. If you have a cheap source of DVD-burner diodes, I would still recommend a driver but you could do without. It's all a matter of what you want, ease of build, cost, attention to detail, etc.
Aug 11, 2009. 5:22 AMdmhjah says:
LOL - I see your point.
Aug 11, 2009. 11:05 PMProject D says:
Hope that helps put some things into perspective!
Aug 12, 2009. 6:50 AMdmhjah says:
Absolutely, I appreciate the help:) I did find out one thing though. There are dvd burners whose diodes are physically configured in a different way and could not possible be used for this hack -- I found out the hard way.
Aug 10, 2009. 9:18 PMdmhjah says:
(removed by author or community request)
Apr 23, 2009. 3:32 AMLaserRain says:
It will be weak.
Aug 9, 2009. 5:39 PMfranklinonline says:
it would just be a regular old pointer right? just not setting stuff on fire capabilities
Aug 10, 2009. 8:32 PMProject D says:
Correct.
Aug 12, 2009. 11:51 AMfranklinonline says:
i ripped one out of a dvd reader movie palyer thing and i forgot that if you solder directly to metal back, it will short out so now i need to find another i dont think its worth the energy, just go buy a cheap one off ebay or something
Apr 18, 2009. 12:00 PM486dx4 says:
not a whole lot. the reason he used a burner diode, is because it has to be more powerful to write onto a DVD, whereas to read it it just needs to reflect off the surface.
Apr 12, 2009. 4:00 PMlewis94 says:
Can I use any laser housing for this
Mar 27, 2009. 9:14 PMdukich5536 says:
I'm new in this forum, I'm also interested in this stuff. Could some one tell me, what is the Aixiz for in the real life.
Mar 27, 2009. 10:13 PMAXHEJAZ says:
DUDE DON'T DO IT! IT'S A WASTE OF TIME AND MONEY, I TRIED IT TWICE EXACTLY THE WAY HE DID IT, AND IT DIDN'T WORK AT ALL!
Apr 8, 2009. 11:00 PMAngryAtLaserHax says:
DUDE its ok it works fine. Make damn sure the laser is flush in the laser housing. Toggle the lense so that its twisted more out than in. I know when you look at the laser on a wall its big... BUT go about a foot from the surface of a piece of plastic or your computer keyboard and you will see smoke dude. I thought it was bs at first then I toggled it for about 10 minutes and IT WORKED!!!! I want to find out how to make it more powerful now its so fun. I'm forewarning that the burning capacity is not impressive.
Apr 9, 2009. 2:17 AMAXHEJAZ says:
i appreciate the motivation and information! i'm going to try it again!
Apr 4, 2009. 10:30 PMjames.mcglashan says:
me mate used a laser diode from a old blue ray burner and it works so good it he uses it for cutting through his project boxs instead of a drill and he also has a laser proof plastics to protect the rest of the table and box.
Apr 5, 2009. 3:03 AMAXHEJAZ says:
i'm gonna try it again, thanks for the motivation
Apr 29, 2009. 4:57 AMjames.mcglashan says:
did it work this time or did u blow the laser...????
Apr 4, 2009. 10:30 PMjames.mcglashan says:
my not me mate at the start
Mar 29, 2009. 8:12 AMdjr6789 says:
dude ive just fineshed mine and it worked perfectly. are you sure you got the right laser diode because theres 2 of em 1 for burning and 1 for reading the disk.
Aug 16, 2009. 8:46 PMblacklion says:
I just took apart a DVD+_RW and it had two diodes as well. How do I tell which one is for burning and which is for reading?
Aug 17, 2009. 4:24 AMdjr6789 says:
the burning diode is usally the one stuck to a bigger heat sink due to it generating more heat, or you could connect both to two aa batteris and the brightest one will be the burning one
Apr 5, 2009. 3:03 AMAXHEJAZ says:
i'm gonna try it again, thanks for the heads up
Feb 2, 2009. 7:14 AMcasey_english94 says:
would this diode work? http://hightechdealz.com/index.php?main_page=product_info&cPath=1&products_id=4
if so what would be the next step.
Mar 14, 2009. 9:23 PMNoodle god says:
yes
Feb 26, 2009. 2:51 PMsquit101 says:
it should work fine but if i were you id install a driver so to make sure it doesnt burn out after a few hours of run time. possibly heat sink it aswell
Feb 28, 2009. 11:12 AMcasey_english94 says:
sorry i am new to this but how do you install a driver? and were can i get one.
Mar 2, 2009. 2:41 PMsquit101 says:
honestly.... im not sure. but before u use blu ray it might b interesting to check this out
http://www.laserpointerforums.com/forums/YaBB.pl?num=1219161671
Feb 27, 2009. 7:41 AMcasey_english94 says:
thanks for your help.
Jan 26, 2009. 5:44 PMjake501 says:
After about 2 months, i finally got my laser. I have everything ready but now i have trouble getting the laser out of the housing. I apparently have a new model of it because the adjustable lens is on the inside instead of on the housing. I tried to use my X-acto knife to push it out, but it wont budge. What do i do? Is there a special way to get it out of this model or am i just screwed?
Feb 1, 2009. 5:01 PMpeffers says:
Ok jake, I finally got mine out with a lot of work and after buying some extra tools. I bought a small hammer and a "Nail Set" from the local hardware store. They aren't really nails, just pieces of metal with a tip designed to punch holes or direct pressure when hit with a hammer. Here is a picture of what I'm talking about. What I did was I held the top part of the housing in my hand (with the lens removed of course), held the nail set over the top of the diode and tapped it out with a hammer until it fell out. It takes quite a bit of working but I managed to pop it out. Hope this helps.
Jan 31, 2009. 10:13 PMjake501 says:
I finally got the diode out. You have to unscrew the lens ALL the way. I unsolddered the ship from the diode but i kind of screwed up so the solder went onto the diode, so it was harder to take it out.
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Author:Kipkay(Kipkay Videos)
Tinkerer, hackster and prankster. Hit me up on Facebook: http://www.facebook.com/kipkayvideos/ Thanks for checking out my Instructables!