Laser-cut Laptop Screen Protector

Laser-cut Laptop Screen Protector
Lots of laptops have this annoying problem where their screens will touch the keyboard, when the laptop closed. Over time, the keys will put finger oils onto the screen and slowly abrade marks into its surface. It happens faster if you carry your laptop in a bag that compresses the laptop slightly, like I do.

One solution is to get a $20-$40 "screen protector"; you lay one on your keyboard before you close it. They also serve as lint-free screen-cleaners.

After doing some research, I found that the best material for these screen protectors, "Ultrasuede", is readily available and much cheaper when purchased in bulk. So, I purchased a couple yards and used the laser cutter at Instructables HQ to precision cut myself some screen protectors, complete with the embossed image of the Instructables Robot.

Some pics of the finished product are below. Click on the Steps, above, to see how I made it.

Note: You can easily make these laptop protectors with a pair of scissors instead of a laser cutter, as long as you don't mind not having the "embossed" effect on them.

See also Leah's keyboard cover, which uses an old Instructables T-shirt!
 
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Step 1Get you some Ultrasuede

Get you some Ultrasuede
I ordered my Ultrasuede online (just Google for it) and found some discounted stuff for about $35/yard. You can make a dozen more screen protectors per yard, so they can be cranked out at less than $3 each.

I even found some that's not too far off from the Instructables orange. Bonus!

Note: User Sinner3k suggested that eBay might be a good source for ultrasuede. I looked around and found that he was right. Ultrasuede remnants (perfect sizes for this project) can be had for a third the cost of what I bought it for!
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13 comments
Jan 26, 2012. 10:57 PMgadgetguydk says:
What wattage is your Epilog?

It's difficult to translate your power settings if you don't specify this.
Say if you have a 30 watt, and I have a 80 watt tube in my laser, I'll probably burn my way to China rather than "lightly scorch" my UltraSuede ;-)
Apr 15, 2009. 5:16 AMstephenniall says:
Very nice wish i had a lasercutter .. LUCKY FOR ME the Cnc mill in my school has screwed up and they're going to buy a Lasercutter Woo Lol
Apr 16, 2009. 9:09 AMdunnos says:
that's awesome, my schoolo doesn't even have a lathe -_- or wood for that matter
Apr 16, 2009. 11:32 AMstephenniall says:
Thats a bit .. Dumb lol maybe you should appeal get a meeting with your Head teacher and Ask her if you can get one And is she says well Money's a issue Show her some printed instructables on making cnc machines etc Say with some help you could make these Etc lol i know she'd probably say yes if you Got people to sign a petition . But if you get it Then its awesome woodwork in my school is We have A woodwork club on monday dinner and We get to make something we want not something we're being taught and Atm im about to start a Laptop (Gonna build a laptop out of wood then bring in a old laptop and mount all the components inside it!!
Dec 9, 2008. 8:01 PMfrankal says:
Good suggestions all. Another take on the problem: (http://lappytoppy.com). This one is a flexible plastic sheet with user-customizable images on each side. Just pop it in when closing the lid. Also serves as mousepad or writing surfact. Something for everyone. :-)
Apr 23, 2008. 7:51 PMGorillazMiko says:
I pressed that exact same green Go button when I was at the HQ. :P And I agree with Scammah, I would buy one. Or win it in a contest. I don't have a laser cutter. So I can't make this. :P
Mar 24, 2008. 8:25 PMScammah says:
I would totally buy one of these from you if you sold them
Oct 31, 2007. 10:53 PMSinner3k says:
Nothing when you use the one at work. Check eBay for remnants and lots of ultrasuede. -S3K
Oct 31, 2007. 9:11 PMinspector_fegter says:
Wow...how much does your laser machine cost?
Nov 1, 2007. 3:48 AMBrennn10 says:
Just makes me crave a laser cutter even more! Nice job.

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