Introduction: Laser-cut Personalized Chess Board

Using Illustrator and a Trotec Laser (I made it at Techshop!), I created a personalized, awesome chess board for my son.

(My original intention was to also create chess pieces from his favorite video game, Skylanders, but with a little sense in my brain, I abandoned that part. Had i not started this 1.5 weeks before his birthday, I might have accomplished it. ;-)

Step 1: I started with a grid on Illustrator and created the squares at 1.5", then once I had created the board with 64 squares, I created a border to put his name on. You can download the file and change it, of course.  I then added the center stars, selected all and used the Live Paint function for the color.

Step 2: Find some great wood for contrasting color.  I went to a place called Rockler @ 7402 McKnight Rd, Pittsburgh, PA 15237 (pretty expensive, but worth it since I was a slacker and didn't buy my materials in advance enough to get a better deal). I used two pieces of 3"x24" for the squares and two 1.5"x48" pieces that were pre-milled and cut. It took me a while to settle on the colors that would suite the design I created, but I'm happy with my choices,  4 different wood colors in all. (This can, of course, be achieved cheaper with different wood stains on the same type of wood.)

Step 4: Created cutting templates for the Trotec using my original sketch. I used a total of 3 separate files. ( I combined the art boards below onto one file.) Make sure to change the color to 255 Red 0 Blue 0 Green and to make the stroke .001.

Step 5: Assemble pieces (interchanging the stars and letters with opposite wood) onto a 15"x15" board.  I glued the border down first to create the frame, then the squares row by row alternating wood colors.

Step 6: I used a wood filler to fill in the separations and once dried I took a palm sander to sand the surface down to an even, clean and flat surface.  

Step 7:Finish with a wood sealant like polyurethane or wax, and there you go! 

Comments

author
CraigRJess (author)2014-04-26

Nice work!

I see you mentioned Sawyer. Did the person doing the sawing of the wood frame not want his real name on the project? ;~) Sorry, Saturday morn. humour attempt.

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