Laser cut foldable wooden glasses

 by r4f
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Needed tools and materials:
 - a CO² laser cutter
 - plywood (3mm - 1/8”)
 - the current instructable


For those who are in a hurry (yes, it happens! :-):
 - download the project at your preferred format (EPS, AI, SVG, CorelDraw, PDF)
 - the settings are fitting Epilog laser machines: thin lines are cut, there isn't anything else here
 - assemble the part in accordance with step 3
 - enjoy!


Caution: the uploaded design is for children (4-6 year-old), so if you want to make it suitable for an adult or if you want another customization, the others steps may also be useful.


 
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Step 1: Context: background and motivations

There are already lots of DIY wooden glasses available on the Net, but I always found some limitations:
 - either they are too simplistic and not functional enough (cannot fold the stems, see: http://www.thingiverse.com/thing:1345)
 - or they are not 100% out of wood, with metallic hinges for instance (see http://www.instructables.com/id/Wooden-Glasses/)

It’s just a matter of taste, but I generally prefer designing objects with no external accessories or as few as I can, even if it can lead to a (kind of) suboptimal implementation.

I also recently found an interesting (100% wood) idea here: http://thelasercutter.blogspot.fr/2012/03/snij-glasses.html
But the latter implementation makes it difficult folding the glasses to put them in a pocket...


nagutron says: Jun 26, 2012. 8:05 PM
Elegant and fun! You should upload these to Ponoko or some similar service so lazy people can order them!
BytePilot says: May 9, 2013. 7:01 AM
Oh that is a lovely design.
I like the locking pins on the hinges. very neat.
jimius says: May 8, 2013. 8:37 AM
Optician here, this frame as is cannot be fitted with prescription lenses, the inner diameter of the frame needs a V-shaped groove to accept an edged lens.
I would also suggest to file a nice smooth bevel along the edges of the frame, especially where the nose hits the skin, otherwise you're left with a less than charming groove in your nose after just a few hours of wearing.
tiffscholey says: Apr 10, 2013. 9:08 AM
Hi, thanks for responding! I will definitely try out the online laser cutting services. I had no idea thy existed. I unfortunately won't be able to go to a lab myself. I live on Haida Gwaii which if you were to look at a map would see its an island in the middle of nowhere> I can see Alaska right now. Anyway its also very expensive to get off and is a very boring 8 hour ferry ride to "civilization". Since I was laid off as a nurse and there are very few jobs here in general I have been focusing on art as many others here do. I will not be purchasing a laser cutter until it is necessary but I do need to include the model and price of a possible future cutter in my business plan in order to get a grant. Any you recommend? Thank you for your time, I really appreciate your advice!

wow that captcha really makes it hard to comment, i'm not able to "reply" to your post
r4f (author) in reply to tiffscholeyApr 10, 2013. 11:10 AM
There are 2 main "big brands" in the (small size, low power) CO2 laser cutting industry: Epilog (http://www.epiloglaser.com/) and Universal Laser (ULS, http://www.ulsinc.com/). Off course, there are many others but for a serious usage when one is not a laser technician (able to tweak hardware or software to make things work), those are the most reasonable options.
Even if I live far from the US (in France), I've chosen Epilog. I've bought a (new) Mini 24 (12'' x 24'' of cutting table size) with a 40 Watt laser tube: http://www.epiloglaser.com/mini24_overview.htm
It's the one that I've been recommended.
The equivalent at ULS is the VL-300.
I've also a rotary attachment (that you can see mine with the blue metallic bottle in this PicasaWeb gallery: http://goo.gl/weUtV)
You can see (out of date) prices here: http://wiki.nycresistor.com/wiki/Purchasing_A_Laser
You can contact an Epilog (or other manufacturer) distributor to have the right pricing (look for your here if you opt for Epilog: http://www.epiloglaser.com/distributors.htm ).
I personally bought my machine to my local distributor in France. What is noticeable is that when the machines cross the Atlantic Ocean, US Dollars become... Euros. So I paid in Euros (18000 Eur.) the price that I saw the machine in... USD (even if the change isn't a 1 USD for 1 Eur. ...)
Anyway, I don't regret it, today, since I've NEVER had the least problem. It's really designed for an heavy-duty usage, not for play nor kids.
If you buy a Chinese machine, it will be far cheaper (you can have an enormous one for half the price of a small Epilog, and with the double of the power...) but I estimated that I couldn't afford to have my machine without support, potentially out of order during week or months...
Entrepreneurs have to know when to invest :-)

ULS may also be a good choice, anyway. I've been said that Ponoko had ULS machines.

Uh! I was about to forget another advice: perhaps you can write your business plan with the price of a brand new one, but you can also buy a preowned system: http://www.epiloglaser.com/preowned.htm (you can subscribe to a list on which you receive e-mails with offers when they occur). When using such a system, it's really cheaper than the new ones, but more expensive than buying directly to the first-hand owner, but Epilog also puts a warranty on the machines, so you don't risk unpleasant surprises.

Well, that's all for today. I hope I answered your questions!

But the plan that I gave you in my first reply was really what I advise you to follow, since you then take near-zero risk of buying something that you won't have a good return-on-invest on... You only buy once you already have a customer base, what a deal!!!

Cheers,

Raphael
tiffscholey says: Apr 9, 2013. 8:49 PM
I'm looking to buy a laser cutter online for projects similar to this, nothing big. I have no idea what features to look for or what kind to get, desktop? It would be for a small business. Any advice?
r4f (author) in reply to tiffscholeyApr 10, 2013. 12:56 AM
Hi tiffscholey,

Nice to read you here!
Buying a laser cutter is not a great deal, doing great things with it is the main concern.
What I could advise you is to first make tests with online laser cutting services, like http://ponoko.com. If you're in the "right place", you can even have access to the laser machine of a Fablab, a Hackerspace, a Techshop or a makerspace (depending on the name they gave themselves). This latter possibility is the ideal one, since you can generally bring your own materials for cutting or objects for engraving and you only pay by the hour.
Once you've done some tests, that seem convincing to you, test them on your target audience (people that could become your future clients, your prospects). If they respond positively, then try making tests at a larger scale, sell your objects and then buy a laser machine if (and only if) it's necessary. To make tests at a large scale, you can open an Etsy shop (http://www.etsy.com/) or only sell your designs on sites like CNC King (http://cncking.com/laser-cutter-projects.html) or Ponoko (http://www.ponoko.com/showroom/).
Anyway, at this step, don't forget to learn the essentials of Internet marketing (and marketing in general), since it can make the difference between failure and success, depending on how you "market" all what you do.
I wish you a great success in this adventure!

Raphael
tiffscholey says: Apr 9, 2013. 8:46 PM
I'm looking to buy a laser cutter online for projects similar to this, nothing big. I have no idea what features to look for or what kind to get, desktop? It would be for a small business. Any advice?
togo1919 says: Feb 22, 2013. 2:43 PM

Right Arm!

We'll make these for my son's Birthday Party!! Here at TechShop!!

Thank you!
melody1981 says: Sep 26, 2012. 8:34 AM

the frame is so fancy !

To make the production easier, you could add one rivet hinges from
http://www.tailiglassesparts.com/assorted_eyeglass_hinges.html ;
assorted hinges for wooden eyeglass.jpg
r4f (author) in reply to melody1981Sep 26, 2012. 9:21 AM
Hi melody1981,
I really appreciate your comment, since I recently found exactly this website for this purpose!
In fact, having self-made hinges, and 100% wooden glasses was my personal challenge... But to have a more "standard finish", such hinges are sincerely appealing, I agree with you.
Maybe for a future Instructable! ;-)
duke9890 says: Jul 6, 2012. 7:30 AM
Where did you get your wood from?
r4f (author) in reply to duke9890Jul 6, 2012. 10:29 AM
Hi duke9890,
I currently buy poplar panels that fit my machine (24x12" / 30x60cm). (I recall I'm in France). I've recently bought some from http://fr.opitec.com
The more you buy, the better prices you get. For instance, if you buy several full-sized panels (2mx1m approx.) that you cut yourself with a saw, you can divide price by "small" panel by 2...
edgelab says: Jun 27, 2012. 8:05 AM
Be careful with the PDF. It has multiple versions and we just printed out the version that doesn't work (page 2). I think page 5 is the right one. Assumed they were all the same.
r4f (author) in reply to edgelabJun 27, 2012. 9:58 AM
Hi edgelab,
thanks for your comment!
I don't understand what you mean about the PDF which has "multiple versions".
In fact, I published the Instructable then downloaded the PDF and saw some errors, then updated it and downloaded the PDF again, but the PDF hadn't been updated...
But I've found a workaround: download a custom version with all the sections and it will be generated on the fly, then it will be up to date!
edgelab in reply to r4fJun 27, 2012. 10:10 AM
These are the two images you have on the pdf that seem to work. The other files are more complex. How many pages do you think are on the PDF? :)
Screen Shot 2012-06-27 at 1.07.45 PM.pngScreen Shot 2012-06-27 at 1.07.54 PM.png
r4f (author) in reply to edgelabJun 27, 2012. 3:05 PM
Well, NOW I SEE!!!
Thanks for your questions, sincerely!
In fact, I work on several revisions on different sheets/tabs and I didn't remarked that all versions were included in the PDF & CDR files...
I'll update the downloadable files ASAP (it's late here, I'm going to bed, now :-).
Anyway, the best version is the last one (last page), the one on the right side in your attached image.
In the initial version (on the left, here) the stems were not sufficiently attached to the hinges, it was really too light.
Cheers!
edgelab in reply to r4fJun 27, 2012. 4:47 PM
Oh, you're just like me. It is hard for my students to get me to realize where my enthusiasm takes me. Let me know when they're up. I'm trying to build some custom glasses for myself to help with autism symptoms. I'll post my mods, if you find them interesting.
r4f (author) in reply to edgelabJun 28, 2012. 7:50 AM
Well edgelab,
that's it! Its up to date, now.
Don't hesitate to post any comments, questions, suggestions and, off course, realizations! Cheers.
edgelab in reply to r4fJul 1, 2012. 10:52 AM
they worked great now. I'm, now starting on some mods to make some special needs glasses based on the design. Will send along pictures when it is done. Thanks!
r4f (author) in reply to edgelabJul 2, 2012. 12:49 AM
I'm dying to see your pictures!!!
Hoping you post them soon...
fozzy13 says: Jun 28, 2012. 9:10 PM
These look so cool!
What I would do for a laser cutter.. : (
r4f (author) in reply to fozzy13Jun 29, 2012. 3:00 AM
Thanks fozzy13!
For sure, a laser cutter is really cool.
But instead of owning your own, you may have a fablab in the neighborhood, don't you?
fozzy13 in reply to r4fJun 29, 2012. 6:54 AM
I've never heard of fablab, only TechShop. Upon Googling it, it seems that there isn't one near me : /

I wish there was though!
edgelab says: Jun 27, 2012. 7:08 AM
I can't wait to try this. Today! I'll make up a child's pair better to understand the lengths. Funny thing is that I have a date with a 3d scanner and 3dprinter on friday to make some custom glasses. We need to be able to make custom adaptations for some special needs individuals, and this is our first try. We'll, I'm going to try yours first! Thanks!
r4f (author) in reply to edgelabJun 27, 2012. 10:31 AM
Great news, edgelab! Post a photo here when it's done!!
HollyMann says: Jun 27, 2012. 9:03 AM
Adorable - I love them! :) too bad I don't have a laser cutter!
r4f (author) in reply to HollyMannJun 27, 2012. 9:41 AM
Hi HollyMann,
I'm happy that you appreciate them!
If you want one pair, look for the closest fablab, hacklab or techshop nearby, they'll be happy to (help you) make some...
Perhaps I should post one on Ponoko as suggested @nagutron...
canucksgirl says: Jun 26, 2012. 2:52 PM
Very well done! I like how they turned out; especially that its all wood.
r4f (author) in reply to canucksgirlJun 26, 2012. 3:17 PM
Thanks, canucksgirl!
Nice to see I'm not the only one who prefers 100% wood :-)
canucksgirl in reply to r4fJun 26, 2012. 3:27 PM
You're welcome; and yes, I do prefer all wood (and I did my first wood project a couple months ago too). ;)
Penolopy Bulnick says: Jun 26, 2012. 10:20 AM
Awesome! I so want a pair. And what a great use of space in your file. Always good to have less waste :) Also, I noticed it is a child wearing them, do you feel they are big enough for adult heads?
r4f (author) in reply to Penolopy BulnickJun 26, 2012. 11:43 AM
Hi Penelopy!
I'm really glad that you liked it so much, and excited that you remarked my thriftiness regarding the material.
To answer your question: they are too small for adults. That's what I meant when saying "Caution: the uploaded design is for children (4-6 year-old), so if you want to make it suitable for an adult or if you want another customization, the others steps may also be useful."

The key measurements to take into account are:
  - distance between your ear and the font of your eye (to adjust the length of the stems)
  - distance between the eyes (to adjust the center of the ellipses)
  - width of the face (to adjust the size of the frame)
  - distance between  eyes and contact point with the nose
 - width of the nose at the latter contact point

If there's a popular demand, I'll upload such a customization, since it's not as obvious as just scaling the whole drawing: jointing parts must stay in-place.
Penolopy Bulnick in reply to r4fJun 26, 2012. 11:46 AM
Thanks for the details! That will teach me to ignore cautions :)
r4f (author) in reply to Penolopy BulnickJun 26, 2012. 12:29 PM
You're welcome!
That will teach me to highlight cautions another way (but not how ;-)...
jessyratfink says: Jun 26, 2012. 7:42 AM
What a fantastic design!
r4f (author) in reply to jessyratfinkJun 26, 2012. 9:29 AM
Thanks Jessy!
Don't hesitate to customize&fab a pair for yourself and post a photo here! :-)
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