Laser cutter, start slicing stuff for under 50 dollars

 by lamedust
Featured

Step 6: Follow me as I discover a laser cutter

This isn't so much of a step, but a story. This shows me discovering the stepping, the power of the laser and the first time I cut anything out. If you want a better view of how this actually works, or for more a different perspective on some difficult parts this might be a good place to get it:

Here we start with an overview of my lab, and also all the parts, a basic diagram of how things are set up. A close up view of the "print head" is here if you're curious:
I also get the stepper motors going here!


This is part two where I find out what it means that I have two stepping scanners connected:


This is the part where I take you to show you the power of the laser. You can see the beam outside, and also you can watch as I hold it to burn paper by hand:


Now you can watch as the entire setup is connected and hooked up. Hear my surprise when I actually get it to cut a diagonal line:


lastly hear me as i try out postscript sending for the first time, watch the scanner as it cuts, you get a nice close of up how it's all hooked up.


And that's it, I hope this extra story line helps. This is a fun project, and if anyone wants to improve it I'm sure it can be done. Show me your best!
All the best.
-Bilal
 
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gemguy says: Nov 11, 2010. 6:49 AM
cool ideas! my question is... what about using something like this to cut rocks?
yeah, i do cut rocks by hand but this idea would be so much easier and cooler.

any ideas on how powerful a laser must be to cut silica?

Thanx in advance!
nutsandbolts_64 in reply to gemguyDec 25, 2010. 5:12 AM
Very powerful is how I'll say it is. Unless you can concentrate the laser by a lot you won't be cutting anything. By the way, a 1 watt laser is dangerous enough, a kW laser (I dunno what I'm saying) can be barely moved. You might as well motorize your drilling technique.
ilpug in reply to nutsandbolts_64Jan 6, 2011. 10:02 AM
get an old tile saw and modify it. lasers are impractical
gemguy in reply to ilpugJan 7, 2011. 11:43 AM
Have one...lol they make laser engravers for rock and jewelry applications, but they are spendy.
pastiya in reply to gemguyOct 18, 2012. 11:02 AM
http://www.youtube.com/watch?v=uuLAkC6jrP0 you should replicate one like this , it of course requires more power but still can be made
UQONYX says: Jul 21, 2011. 9:02 AM
You should be able to create classes in the files for different types of materials that will also control the speed of the cutter. That way you can have an even cut on the material. You should also focus several dvd or bluray diods at a central ppoint or even get a burning laser diode(link)----------> (http://shop.ebay.com/items/?_nkw=200mw+laser+diode+650nm+Kip+Kay+project+suitable&_sacat=&_ex_kw=&_mPrRngCbx=1&_udlo=&_udhi=&_sop=&_fpos=&_fspt=1&_sadis=&LH_CAds=&clk_rvr_id=249109212700&satitle=200mw+laser+diode+650nm+Kip+Kay+project+suitable) and magnify it with lenses. Either way, its an awesome project and it looks real cool.
BigTW says: May 6, 2011. 12:12 PM
FRKN SWEET
rlimosenero says: Sep 2, 2010. 12:41 AM
hi, do you have another site that I can view all your works..coz I can't open all views here...I am really interested in these kind of stuff and would like to build bigger or in large scale...
perfo says: Jan 28, 2010. 11:30 AM
Could you use something like a Fresnel lens to concentrate say 20 of these things in to spot to get faster/deeper penetration? If Mr Lasermaster thinks you will need 20 watts to cut 1/8 " then as it seems you can buy 1w laser diodes on eBay, using 20 or 30 of the blighters in a matrix, concentrated with a Fresnel should do the trick. Should it not ?
solsed says: May 13, 2009. 1:28 AM
brownie points for playing 'that time' by regina spektor! :) love that girl! :)
cuaz64 says: Oct 16, 2008. 7:08 PM
Hi, Good work, What kink of lase I need to cut metal?
sensoryhouse in reply to cuaz64Feb 11, 2009. 12:47 AM
You'd be better off with a plasma cutter.
iBurn in reply to cuaz64Nov 13, 2008. 8:07 PM
......One that's really big......and REALLY expensive........

....like.......REALLY expensive....

KEYBOARDISBROKEN in reply to iBurnJan 1, 2009. 10:13 AM
try aiming several dvd burners on the same point
lasermaster3531 in reply to KEYBOARDISBROKENJan 19, 2009. 5:12 PM
to all comments above about cutting metal, think about this. to cut construction paper you need 200 mW plus. you would need a laser capable of several watts probably 20+ . to cut 1/8" plastic you need at least half a watt.
iBurn in reply to lasermaster3531Jan 19, 2009. 8:40 PM
Going sheerly on the fact that his name is "lasermaster3531"....I'm going to believe him.
KEYBOARDISBROKEN in reply to iBurnJan 20, 2009. 11:25 AM
lol depends on how thick it is too...
lasermaster3531 in reply to KEYBOARDISBROKENJan 21, 2009. 11:22 AM
yeah. aluminum foil would be easy. try angle iron.
sensoryhouse in reply to lasermaster3531Feb 11, 2009. 12:49 AM
who needs to laser cut angle iron?
lasermaster3531 in reply to sensoryhouseFeb 11, 2009. 3:53 PM
I'd say, anyone with some angle iron that they need to cut and that have a laser cutter and nothing else to cut it with.
iBurn in reply to lasermaster3531Jan 3, 2010. 8:18 PM
Who cares if you have something else to cut it with?! If I have a laser that can cut through angel Iron, you can bet I'll use that just because it's gonna look cooler than a hack saw.
KEYBOARDISBROKEN in reply to lasermaster3531Jan 21, 2009. 12:12 PM
lol try propane tank...
Derin in reply to KEYBOARDISBROKENJan 28, 2009. 10:04 AM
BOOM
lasermaster3531 in reply to DerinJan 28, 2009. 4:06 PM
yes.BOOM!!!!!!
iBurn in reply to lasermaster3531Jan 28, 2009. 5:48 PM
BOOM only begins to describe it...
Wafflicious in reply to iBurnMar 15, 2009. 4:10 PM
Ka-boom?
lasermaster3531 in reply to iBurnJan 29, 2009. 9:21 AM
yes,indeed. the fireball on it's own would look like a mini neuclear blast. the heatwave would ignite anything within a 50-yard radius. that is, if yoy managed to cut the whole tank open at once, otherwise the tank would just act like a rocket.
iBurn in reply to lasermaster3531Jun 14, 2009. 5:42 PM
I can haz?
lasermaster3531 in reply to iBurnJun 15, 2009. 6:26 PM
you can what?
iBurn in reply to lasermaster3531Jun 15, 2009. 6:37 PM
I can haz giant lazor and propanes?
lasermaster3531 in reply to iBurnJun 15, 2009. 9:29 PM
if you haz mucho cash, maybe.
Derin in reply to lasermaster3531Jun 16, 2009. 2:30 AM
Derin Industries sells those items if you like.We also give %30 pyro discount to these when bought together.Of course,to keep prices down,im adding this label:
MADE IN CHINA
KEYBOARDISBROKEN in reply to DerinJun 16, 2009. 10:11 AM
how about 'propane tanker'
lasermaster3531 in reply to KEYBOARDISBROKENJun 16, 2009. 5:20 PM
maybe.
iBurn in reply to lasermaster3531Jul 20, 2009. 3:11 PM
Knock it off guys, I'm gonna start drooling.
KEYBOARDISBROKEN in reply to iBurnJul 21, 2009. 9:40 AM
massive 2,000,000 gal. tank filled with napalm....
iBurn in reply to KEYBOARDISBROKENJan 3, 2010. 8:18 PM
Omnomnomnomnom
iBurn in reply to lasermaster3531Jan 21, 2009. 12:08 PM
Now we're starting to talk beyond this instructable...
thinker in reply to iBurnNov 30, 2008. 3:21 PM
depends on the metal aluminium can be cut quite cheaply think of how easy it is to burn through pop cans
iBurn in reply to thinkerNov 30, 2008. 3:24 PM
Point taken. But it would still take this laser a while to cut through aluminum, unless you spray painted it black or something...
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