Laser engraved cork coasters

I made it at TechShop (http://techshop.ws).
This project was done on Epilog Helix 45W CO2 laser. The laser is capable of cutting and engraving designs up to 24"x18". Since this was my first experience with this laser, I started with a small project. I took a set of cork coasters (you can find them online or at a local store) and engraved pictures on them. You can also buy a roll of uncut cork from a hobby store and cut circles out using the laser.

Step 1 Prepare the file.

I have used CorelDRAW with laser printer driver for engraving. Preparing the design is quite easy. You simply create a new document and drag and drop you picture into it. Move your image to the upper left corner resize it to match your coasters size. Use CorelDRAW ruler ticks around the page for guidance.

You may also want to adjust your image. I usually convert the image to greyscale (Bitmaps->Mode->Greyscale 8bits). This gives you a better idea of what the final product will look like. Ideally your image should have high contrast and a wide range of shades. The cork is not a great photographic medium. When you engrave the details will be lost and the image will be blurry. To compensate for this, use Brightness/Contrast/Intensity adjustment (Ctrl+B). Boost the contrast and correct Intensity so you have a good outline of major features. Don't worry if your whites are a little blown out. The goal is different from a regular photo enhancement.

Once you have finished with the image, add a circle around it and change the line width to hairline. This will be used later as a vector cutline either for cutting out coasters from a roll and/or for checking outline in a dry run

If you want to engrave several coasters, you can put multiple images on the same page, but I would suggest doing them one by one. If you miscalculate power settings, you can burn all your coasters.