Instructables
This Instructable will teach you how to create a set of speakers. But, these speakers don't create sound by forcing an electromagnet up and down, they use electromagnets to vibrate permanent magnets side to side, laterally.


 
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Step 1: Materials

What you will need:
-Saw
-Pliers
-Tape
-Scissors
- Scrap Wood or another material for a base
- Electromagnets, I pulled the ones you see from a broken CD drive
- Magnets, the smaller round magnets are pulled from magnetic ball and stick toys from the dollar store, and the two larger ones from a CD drive
- Plastic, such as from many electronics packaging
- Cardboard, such as from a cereal box
- Amplifier

Step 2: Prepare the Base

The first step is to cut four grooves as shown in the picture. The purpose of these is to hold the plastic rectangles under pressure, so the vibrations better resonate in the plastic.

You will want to make the cuts about 3mm deep and about 7-8 cm apart for each speaker. This is just enough for the plastic edges to catch hold.

Step 3: Add The Plastic Sheets

Cut the plastic rectangles about 8.5cm long and the width of the groove in the base. Just in case, cut too much so when you fine tune it you can cut the extra off.

The plastic is cut longer then the grooves are apart so it bows up about 1.5 cm in the middle, where the electromagnet will sit.

To get the sheets to stay in place, use pliers to bend a lip downward on each end of the rectangle, about the depth of the groove in the base.

Step 4: Add the Electromagnets

For this step all you need to do is tape the electromagnets to the base, so that they won't interfere with the plastic moving. Also so the side of the coil is in the middle of the speaker. Why will be explained later.
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jkillpat3 years ago
Did you have to make a custom circute board? because that would be more practical that to hook up a computer to it plus it'd be SWEET to make a curcuit board output that electrical pattern.
gamebrigada4 years ago
 Built one of these using a 2x1x1 inch rare earth magnet, a big spool of wire as the electromagnet and a quarter inch thick sheet of plastic. The thing was 2x1.4 feet in size. Lets just say I expected more out of this behemoth. It created pretty good bass, but I think the thick plastic is my problem, need to go thinner. 
pussu4 years ago
 truly innovative and inspiring model

BGSU5 years ago
How do you scale this up for use with a surround sound system?
-Aj-6 years ago
good place to get an amp is to go buy one of those $10 mp3 player amps from a cheap shop. that should work, usually about 1.5w you could rip the speakers apart in them too for the coils. the magnets in a laser assembly in the cd player will work very well. seeing as your ripping apart a cd player anyway. i suggest you go buy a crappy second hand pc cd drive for cheap. anything more is just to nice a thing to destroy just for the magnets i think
Fro6 years ago
really cool project. I just built it and spent hours playing around with it. I didn't have that small magnets so I used hard drive magnets, which were a bit heavy and definitely made it more inefficient. Also I realized it's better to suspend the plastic directly above the electromagnet (actually works best if you hold it tightly against the electromagnet, but that takes a good deal of pressure). Also I think the CDrom or hard drive electromagnets are very inefficient for this purpose, as to get a volume where I could hear the song properly, I had to turn both the Ipod (aux input) and the amp the speaker was connected to to full power. It draws like 7-8 watts that way (18-20V 500-600mA), and the coil gets very hot (like hot enough to burn if you were to hold your finger against it.
cool, i wanna make one! so the big electro magnets are from a cd drive, such as that from a computer right? and is it possible to simply twist the wires of the electromagnets onto the wires of an old pair of headphones, so that i can put my ipod on through these speakers? or does it have to be done differently? cheers! (and really cool instructable btw)
J_Hodgie (author)  bigbrownpaperbag7 years ago
To address you question about source hook-up, it needs to be run through an amplifier first, because a 1/8" audio jack doesn’t have enough power. For you question about electromagnets, I am pretty sure I got them from an old broken SCSI CD drive I had from 1993, but it could have also been an old 5-1/4" floppy drive. I also got the slightly larger permanent magnets from the laser assembly of a CD drive. Hope this helps :)
Ian01 J_Hodgie7 years ago
They are probably from the floppy drive. I remember seeing the same kind of electromagnets in the magbot pendulum in Junkbots, Bugbots, and Bots on Wheels.
J_Hodgie (author)  Ian017 years ago
Thanks, That will make them a bit easier to find again.
thanks for the speedy reply; i should have an old floppy disc drive somewhere, so i'll have a look in there. i'll also open up the cd drive again to try and find the permanent magnets. thanks again
i took apart an old cd drive, but i couldnt find any electromagnets! at least nothing that looked like your pictures. any guidance would be great. thanks!
cevonk7 years ago
Very cool! A company called magneplaner makesscreen (as in room divider) speakers (or used to 25 years ago. Imagine a sheet of plastic about 5 feet long an 3 feet wide, with copper wire zzig-zagging about 1/2" apart across its surface. Behind that are strips of those rubber magnets that they use for refrigerator magnets, the strips located beneath the copper wire. Now run current through the wire. Voila! The whole 3x5 panel is a speaker! You can get really close to them and your ears won't hurt because the sound is distributed over such a large area, but they can be very loud at the same time. Excellent project!
http://www.magnepar.com

it would appear they still do :)
that link appears to be stone dead :(
J_Hodgie (author)  Bongmaster7 years ago
Here's another link :)

Magneplanar Technology
thanks, looks like i made a typo. could've sworn i checked it after i posted the link though, maybe they moved. regardless, thanks for fixing it.
royalestel7 years ago
This is really cool. I'm guessing you can't mount this thing sideways, though, right?
J_Hodgie (author)  royalestel7 years ago
It doesn't matter which way you mount it, everything is held in place. It will work so long as the magnets and plastic are free to vibrate.
Oh, well that's great!
well i hate to ask but where can i get good instructions to build an amp and where can i get the parts?
J_Hodgie (author)  deathonastick7 years ago
I'm not really sure where good instructions are to build an amp, but a Google search should yield some results. I got the motor driver and arduino from Spark Fun Electronics and scavenged the rest of the parts. Hope this Helps :)
This is a great instructable. Realy clear and easy. Good job. =D
how would you scale it up to run from a stereo
J_Hodgie (author)  deathonastick7 years ago
I don't think it would be too practical to scale this up, but if you wanted to, you would need to basically scale it up with bigger parts, larger bent plastic sheets, larger magnets, etc.
Jollyrgr7 years ago
You could drill a hole in the top at each coil and then another from the side to intersect the top hole for running the wires.
Jollyrgr7 years ago
If you cut the grooves at a slight angle as you go into the wood (i.e. don't cut straight down) you can grasp the plastic better. In other words don't cut the groove perpendicular to the surface of the board but at maybe a 30 or 45 degree angle.
Kiteman7 years ago
Very nice. A sudden thought - If you used a box (cigar box?) instead of the solid block, you could hide all the electronics and the coils inside. You could hack apart an old radio to provide the gubbins to drive the speakers and it would become quite a stylish object for a mantlepiece or coffee table.
the only thing I could see being a problem with using a box is if it would resonate too much or what
J_Hodgie (author)  Kiteman7 years ago
That would work to hide all of the electronics. If you did use a cigar box you could even mount the magnets to the top of it. This would allow the cigar box to act as a soundboard and resonate the sound to make it louder.
binnie7 years ago
???? whats wrong with up and down action? other than the cool name > LATERALY DRIVEN SPEAKERS then, you face like not selling what you say type problems~ lol
Dude, thats pimp!!!!! i'm makin one of these ASAP!!!
mje7 years ago
Very clever.
crapflinger7 years ago
really nifty...well written as well
refused7 years ago
you got to love all the stuff you can use a Arduino for
animaldito7 years ago
Cool. i loved the final design. how is the sound quality?
J_Hodgie (author)  animaldito7 years ago
The sound quality isn't too bad, considering the source I am using. The tones that it makes using the microcontroller are clear.
Most excellent DIY Speakers. Reminds me slightly of the Afrotech HD speakers,which vibrate the HD read/write head laterally.
Any chance of a few MP3s or videos to demonstrate sound quality?
J_Hodgie (author)  eviloverlord7 years ago
I have now posted up a video of it working. Also, thanks for the comments everyone :-)
darkmotion7 years ago
Swwwweeet! can you post a video? :)
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