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Spaulders are traditional armor pieces covering the shoulders and upper arms.  Few pieces of armor proclaim "Badass" with such clarity.  A breastplate may be covering a beer belly and a helmet is not suitable for a driver's license picture, but rest assured, spaulders can compliment a variety of ensembles to proclaim: "Mess not with me."  Leather spaulders in particular will even make it past airport security without issue.  
  I make all my spaulders at TechShop.

Gather:
  • Heavy leather (3 square feet makes a pair of spaulders of three layers)
  • Rivets
  • Upholstery thread
  • Shears, razor, or some other leather-cutting tool
  • Hammer
 
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Step 1: The Making of the Pattern

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Leather is expensive, so I made a single spaulder of scrap vinyl to refine the shape.  The two bottom layers have increasingly deep darts to achieve a compound shape, hugging the shoulders.  These are leaf-shaped, but spaulders can also be round or square.  
mdr7 says: Feb 1, 2013. 10:48 AM
Very cool!
Looks very impressive!
The Rambler says: Jun 27, 2012. 6:05 AM
These are really cool. I made a spaulder in a slightly different style. It goes further down my arm and has leather straps that attach it across the chest and under the arm. I really like the slightly "fantasy" feel of these though. If you ever had time I'd love to see more of how you attached these.
ilpug says: Jun 24, 2012. 11:41 PM
I am getting an Aussie-style leather duster in a few days, I really want to add some to it!
Penolopy Bulnick says: Jun 24, 2012. 8:34 PM
Oooh, those look really fun :D
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