Letter Opener from a Used Club Card

 by StumpChunkman
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I open up a lot of mail at the office!  Normally when a new package comes in, I'll break out the box cutters and cut what I need to get it open.  When it's all said and done, I've occasionally cut what's inside the box.  This isn't an option I want when I'm opening up unknown things.

I've seen letter openers in stores for years, but I never felt like dropping the money to get one.  When I recently came into possession of some extra stock of Duane Reade club cards, I knew I had my chance!

 
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Step 1: Materials

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Club card, credit card, gift card, or other no longer useful plastic card.
Laser Cutter, X-Acto knife or Scissors.
X-Acto blade
Tape
Pliers
A few minutes to spare.
lemonie says: Jan 19, 2010. 1:05 PM
Will it do those tough plastic straps you get on boxes of paper (I forget what they're called and am not going to look them up right now)?

L
axlotleft in reply to lemonieJan 21, 2010. 9:32 AM
If you flip those straps over and find the spot where they are joined, there will be a little bit of the end of the underside strap sticking up. If you grab that tab and pull it back, the layers separate and the strap comes undone. No tools needed.
lemonie in reply to axlotleftJan 21, 2010. 12:11 PM
Yea, that's what I said a bit further down the page. Did you see the response to that? It seems some people make these extra-hard to open.

L
StumpChunkman (author) in reply to lemonieJan 20, 2010. 8:22 AM
I haven't tried that, as I don't get many boxes with those straps.  I'd have to agree with valhallas_end though, and I don't think I'm ever going to actually try.
lemonie in reply to StumpChunkmanJan 21, 2010. 12:12 PM
The look is pretty much exactly like purpose-built strap-cutters, I only asked because of that and the questionable sturdiness.

L
valhallas_end in reply to lemonieJan 19, 2010. 3:24 PM
Whatever those are called, they destroy razors' and box cutters' blades, so I can't imagine an X-Acto surviving very long - the fibers in the plastic dull and pit the blade quickly.  The straps that bind rugs and large furniture boxes are even worse (generally sharp yellow plastic glued together with an epoxy to rival a weld).  For all of the plastic straps, I'd suggest having a second design with an open blade or one that can slice across the plastic, not cut through it - parting the strap is a lot easier with repeated slices than a straight cut.

I have also wrecked steak knives on those straps...they can catch and bend serrated edges.
lemonie in reply to valhallas_endJan 19, 2010. 11:56 PM
The easy way is to simply pull apart the thermal join. It's super strong in tension, but rather weak to that kind of shear. Like peeling off tape.

L
valhallas_end in reply to lemonieJan 20, 2010. 6:43 AM
Very true, but most of the packages I receive have the join stepped inside the box and the holes taped over or sealed (I guess it's a security system my local distributors insist on?  I can see some merit - far harder to open the package without leaving some telltale from the tape).  It's a bit harder to access to pry apart.  Luckily, I have a trail knife designed for cutting fibrous bamboo and vines which works very well.
lemonie in reply to valhallas_endJan 20, 2010. 12:22 PM
That is being careful... these are valuable consignments?

L
valhallas_end in reply to lemonieJan 20, 2010. 6:19 PM
Some are valuable - I've been trying my hand at creating audio equipment (starting with guitar amplifiers, speaker cabinets, and electric guitars), and some pieces must be bought in bulk for fully custom builds.  They have to be wrapped as tight as possible, so these straps are ideal around the inner cardboard box.  Believe me, you do not want a "DOA" shipment of mahogany.
I have noticed some paper boxes my local Staples receives have this system too, and for their office furniture.  I know my local warehouses have a severe theft problem, so maybe its a modification added in situ.
loppy96 says: Jan 19, 2010. 3:59 PM
why does everyone have these dwuane read cards
Gadget Gangster in reply to loppy96Jan 19, 2010. 11:22 PM
Duane Reade is doing an advertising program with instructables (read canida's comment).

I guess they're east coast only, though - I'm in CA and never heard of 'em.  
valhallas_end says: Jan 19, 2010. 3:18 PM
Huh, I've lived in NY all my life and never heard of this Duane Reade...
This is a nice solution though - I tend to ignore my box cutter in favor of a trail knife, but have sliced into books before.  Maybe this would help...
Doctor What says: Jan 19, 2010. 12:58 PM
 I've seen these in buses too!  They're used to cut seatbelts during emergencies.
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