djcostumesquare.jpg
This brief tutorial will walk you through how to make a light up costume using electroluminescent wire (el wire).  This costume in particular was custom made for DJ performing around the world. I worked closely with the designer and the el wire supplier to produce this piece in about two weeks' time.  With these simple steps, you too can customize your costume with el wire to light up the night!  Built in 2007 (my first el wire project ever!) , it's still in use today.
 
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Step 1: Planning

Since this was my first foray into the world of el wire, I had no supplies in stock, and no idea what exactly I would need.  I did extensive research to determine the most cost-effective way to achieve the design, and decided to go with thatscoolwire.com, whose products were both affordable and well-reviewed.

After securing a supplier, I needed to determine just what and how much el wire I would need.  I went with 4.0mm el wire for the main body and 2.2mm el wire for the glove details, both in 'Power Green'.  You'll find that different suppliers stock different weights and colors of el wire, so it's worth doing the research to find exactly what you need.

This design required too much wire to be lit by a single battery pack that the performer could wear, which meant that I needed to cleverly design a lay out that would neither exceed the capacity of each battery pack, nor be disruptive to the designer's vision or the DJ's performance.

I started by roughly pinning out the design with yarn onto my old beat-up male dress form.  By no means accurate, it was a good way for me to figure out which wires would connect, where to place battery packs, and how many I would need.  Talking with the el wire supplier on the phone about the capacity of the different battery packs apropos the lengths of wire I would need was extremely helpful.




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Kryptonite says: Jan 12, 2010. 2:34 PM
Whoo! 5* and faved! Amazing, you've outdone yourself you really have.
naught101 says: Jan 27, 2013. 7:17 AM
Nice. How much wire did you use for this suit, approximately? How many battery packs and inverters?
J-Teck says: Jan 4, 2012. 3:16 PM
What helmet did you use
McNoodle says: Oct 8, 2011. 6:33 PM
Where did you get the helmet?
paperairplanecreator says: Nov 14, 2011. 6:12 PM
I think its just a regular moto-cross helmet.
Win Guy says: Oct 10, 2011. 1:22 AM
Funny, this costume kinda reminds me of Team iLuminate from America's Got Talent!
Awesome job, scoochmaroo!

Win Guy
McNoodle says: Oct 8, 2011. 6:49 PM
How many feet of el wire did you get?
xbabygirl14xo says: Sep 12, 2011. 8:14 PM
i was wondering if you would be able to make me one for my boyfriend he likes the design alot.
harry potter rules says: Sep 4, 2011. 2:31 AM
what colour top should i put the glow in the dark paint on
black or white
harry potter rules says: Aug 31, 2011. 2:42 AM
please help me scooch because i ordered gow in the dark paint from amazon but i also found el wire. i can't buy the el wire because i already ordered the paint.
will the paint do the same job as the el wire
:)
scoochmaroo (author) says: Aug 31, 2011. 10:10 AM
Glow paint will give you a different effect and will not be as bright. That said, it's what you have, so go with it!
harry potter rules says: Sep 1, 2011. 6:18 AM
thanks for the reply
harry potter rules says: Aug 31, 2011. 4:28 AM
is el wire safe
harry potter rules says: Aug 31, 2011. 2:38 AM
hey scooch
could u use glow in the dark paint
:)
justin.jackson says: Aug 3, 2011. 5:26 PM
scooch- you should see this:

http://www.dailymotion.com/video/xkbyqo_americas-got-talent-2011-team-iluminate-quarter-finals-performance_shortfilms

seems someone took this costume one step further.

I saw their first performance a while back and new I recognized that idea from somewhere, it wasnt until I stumbled upon this instructable again today that it hit me. EL wire costume+microcontroller+music+choreography= one of the coolest performances i have ever seen.

I think a call to NBC for your cut of the royalties is in order. lol

As for everyone else, this is a video from America's Got Talent of the dance group Team iLUMINATE performing in the quarterfinals showing what can truly be done with this costume.
kristylynn84 says: Jun 8, 2011. 5:14 AM
omg is there a video of this suit dancing? that is so beautiful! i love anything that lights up. :) now, to learn how to make things light up! :D
joehudy says: Jun 5, 2011. 4:50 PM
a good place to buy el wire is coolneon.com its like a $1.10 a foot
numbuh132 says: Apr 18, 2011. 4:02 PM
If you were to create one of these to sell to someone, how much would you charge?
CrazySheep says: Nov 7, 2010. 10:57 AM
This is very impressive! :D
Reminds me somewhat of the movie 'TRON'.
Very well done! ^^
spectacular says: Dec 9, 2010. 10:39 PM
I know!
FrozenIce says: Nov 23, 2010. 11:52 AM
GO DJ! THATS MY DJ! GO DJ.....
aterese says: Nov 4, 2010. 1:38 PM
could you also use fishing wire to sew with? It would be clear then both in the daylight and dark and extra sturdy...
scoochmaroo (author) says: Nov 4, 2010. 1:58 PM
Absolutely! I don't knot fishing wire well, so it wasn't a great option for me. Really, even thread is invisible from the distance of a few feet.
idogis1 says: Oct 29, 2010. 12:58 PM
"You will be deleted!!!"
musicalbee2003 says: Oct 31, 2010. 5:56 PM
I was thinking it...
enteraction says: Aug 6, 2010. 3:20 AM
I would suggest a compartment on the back for the battery packs. You could use the same fabric and create a velcro panel to keep them safe.
1of3 says: Jul 22, 2010. 6:36 AM
That is excellent work. Did you ever post the video for this anywhere?.
scoochmaroo (author) says: Jul 22, 2010. 8:46 AM
You know, I did, and I linked it here, and a lot of people didn't like it because it was shaky and a little weird and I think someone took the video from their phone (I wasn't at the event to take the vid). When I get back into town, I can post it on my personal YouTube page and provide a link if you're interested.
1of3 says: Jul 22, 2010. 10:53 AM
Yes please. I would love to see the video. I used EL wire about 10 years ago around the dashboard in my car and never thought of putting it on clothing.
porcupinemamma says: Jan 13, 2010. 5:31 AM
what does "tron" mean?
teetzelk says: Jul 13, 2010. 4:26 PM
TRace ON (now I'm showing my age)
xwx says: Jan 13, 2010. 9:01 AM
Tron is an movie from the 80's they're re-making it too! :D

www.youtube.com/watch <New trailer
porcupinemamma says: Jan 13, 2010. 9:52 AM
Oh :0) thanks for teling me. I had my kids in the '80's and that decade is all a big blur lol ;0)

 
xwx says: Jan 15, 2010. 6:40 PM
I wasnt even alive in the 80's :p
hellonfire30 says: Jun 20, 2010. 5:29 PM
lol
mg0930mg says: Mar 3, 2010. 1:37 PM
Very cool effect. I have a few questions, as I want to try this, too, and they will help me.
  • How tall was the model?
  • How much had the final costume cost?
  • How long did the batteries last?
  • Do you have an exact list of what you used?
scoochmaroo (author) says: Mar 3, 2010. 7:26 PM
I don't have a list of what I used exactly, as it was 2 years ago.
The model was about 5'10".  They changed the batteries before every performance and swapped those into other devices, just to make sure he was never going on with low power.  I charged $2000 for the costume, which included design consult, and sewing expertise, but I couldn't tell you how much materials might cost if you were starting everything from scratch. 

Call Andy!  He's my go-to man.  If you know what you want to make, you call him and he'll make it happen.  Talk about a time and money saver.  I didn't waste an inch of wire!  http://thatscoolwire.com/  Tell him Sarah sent you. 
bowmaster says: May 12, 2010. 5:08 PM
Daft Punk paid you $2,000! That's cool. I wish Daft Punk would pay me. :-(
mg0930mg says: Mar 9, 2010. 4:36 PM
Oh, thanks anyway. :)
noahh says: Apr 5, 2010. 6:40 PM
 Someone may have already asked this, but how much wire did you use?
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