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Light for life: Glowing button cycling jacket

Step 6Make your own interactive jacket

Make your own interactive jacket
With all the LED buttons ready and the schematics at hand, it is time to start sewing with conductive thread. The 4-ply conductive thread is placed in the bottom thread, with a cotton or polyester thread on top of the sewing machine. I have measured up all the lengths, with approximately 20cm excess on each end. I have decided to place the mainboard and battery at the inside on the front of my jacket.

All the lights at the back of the jacket are in pairs of three. This means that each section has to have 4 connections, one for each light(+), and a ground(-). Make sure no conductive thread is overlapping without placing something in between. This is where the ground(-) for each button have to overlap the other threads. This for my part is the most time consuming, but keep in mind, this is where you can experiment with ornaments and coloured threads!

When all the theads are in place, it is time to start sewing the buttons together. Caution: when sewing the button, + and -, make sure they don't touch each other, this will cause a short. With a small needle, I sew each thread 3 times, making sure there is a firm connection with the LED legs. Do the same with the pushputtons, placed on each arm. On top of the pushbuttons I have simply sewn a button on top, to make it look better, and making it a larger button. As well as tying a knot to fasten the button, use a soldering-iron to melt the end thread to its self. This reduces risk of the two threads touching and creating a short!
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1 comment
Sep 23, 2009. 7:34 AM0utbreak says:
wow man u have skills :D

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