Using this awesome instructable here, we made our son a costume for 2012. This was a lot of fun and the whole family helped. 

White long sleeve shirt - $4 Walmart
Fleece blanket - $6 at A C Moore
Brown and Yellow Felt - $0.23 each A C moore
Foam, Multi color 50 pack - $7.99 A C Moore
Duct Tape - I have lots!
Ruler - Can use many things for sword
Leather string
Reflective tape - $2.99 Walmart. I'd suggest 2 rolls.

I printed off an outline for the shield and traced onto the foam. I added reflective tape for added safety while out walking the streets.
I love the happy faces when the kids are rockin' the "stringbean hat" LOL. looks like y'all had a great time making the costume. nice job :)
Those foam cutouts look great together, well done.

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