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Step 3Coils and Oscillator

Coils and Oscillator
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Ok, so what we will do here is build the oscillator first and then the coil. Using the oscilloscope, we will tune the primary coil until it resonates at the desired frequency.

The oscillator is pretty simple and was tested both in simulations and in a practical circuit. I derived it from the one here on wikipedia, however values had to be changed and more BJTs (transistors) were added after I discovered that max current transfer improved. Rough schematic and pictures are below. Note to add more BJTs just connect them in 'parallel' to the one in the schematic, pin-to-pin.

The primary coil started as ~18 turns at ~15cm diameter, then I removed turns based on the final shape/diameter. If you look at the picture of the jig you see how I easily made the coils to a certain size. Just cut out some holes in a cardboard box and use pens on an angle to wrap the wire around.

In the other picture of the completed circuit/coil, I forced the coil into a roughly rectangular shape, so the inductance changed. Simply make the coil with a few extra turns and then connect that up to the oscillator (directly, solder it without cables or any other wires). Place the 'scope probes across the coil and check the wave period. Remove coils until the period matches what you want (in my case, it was 12.5us). By remove coils I mean physically remove a turn by cutting the wire and re-soldering the end. Excess wire will lead to more inductance and you won't get the right value.

After you are finished with the primary coil you'll do essentially the same thing for the secondary coil. Just unsolder the primary and repeat. However when making the coil you are welcome to change the diameter and number of turns. I used my hand for the second one and started with ~30 turns, to make it smaller and easier to fit in things.

Once completed you can wrap the coils, although this is risky as you will change the inductance significantly so you'll have to do a considerable amount of trial and error to get it right. The inductance changes because you are forcing the wires closer together.

Now onto the slave pickup and CW generator!
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17 comments
Apr 22, 2011. 7:09 AMendolith says:
Could you use a simple square-wave oscillator driving a half-bridge like in a resonant SMPS?
Apr 26, 2011. 10:28 AMendolith says:
I think it would waste *less* energy.

1. Switching transistors wastes less energy, since they have to act like a resistor at half-on instead of a full-on or full-off switch.

2. The input impedance of the resonant coil looks like a short circuit at resonance, and an open circuit at all other frequencies, so if the fundamental frequency of the square wave is at resonance, it will act just like the sine wave case, but the high frequency components of the square wave will see no load. It will bandpass filter the energy by blocking high frequencies, not by shunting them.
Apr 27, 2011. 7:47 AMendolith says:
This Robert Coup link is really useful, thanks for pointing it out!

A transistor can't "force" current through a high resistance. It's not a current source.

"The resonant network filters the higher harmonic currents. Thus, essentially only sinusoidal current is allowed to flow through the resonant network even though a square wave voltage (Vd) is applied to the resonant network."

Yes, both will be inefficient, I'm just trying to learn the most efficient way to do it.
Mar 2, 2011. 7:15 AMfpg says:
hi bro,

If i were to change to value of inductor and capacitor. would i need to adjust the resistor values around the BJT to compensate it?

Thanks :)
Mar 4, 2011. 2:23 AMfpg says:
oh ok...

cause I'm using a 18AWG enamelled copper wire.. However, i could not obtain any form of sin wave off the oscilloscope.
Aug 30, 2010. 6:25 AM.Unknown. says:
With the oscilloscope, how would you measure power from the oscillator, and power from the slave coil? The 'R' value on the slave circuit is pretty obvious ( I think) but I don't know where 'R' comes in on the primary coil.
Sep 2, 2010. 6:06 AM.Unknown. says:
Ok, thanks
Aug 11, 2010. 4:11 PMsal.afzal says:
When you mention to connect the Oscillator probes across the coil... u mean to connect the probes across the coil and ground right??? I dont get anything if i connect the probe across just the coil =(
Aug 15, 2010. 12:54 PMsal.afzal says:
Hmmm... then my guess is that either im not using the right setup. Im building this on a Breadboard. Could that be it? To power the oscillator up i am also using a DC power supply HP-3631A What were you using a battery? Thank you for the help btw. I appreciate it
Feb 18, 2010. 12:09 PMmaverick31 says:
dude.. i was doing this projet now.. do transistor rating effects the current .... if so plz guide how would it effect.. and which type of transistors would to preferrable as default to any type..dont mind if the question looks too dummy..

Feb 8, 2010. 6:04 PMarhodes18 says:
 what frequency is this? and sorry if this is a dumb question, but where are the "outputs" you connect to your actual primary coil, or is that just the "53 uH" coil?
Feb 9, 2010. 6:36 AMarhodes18 says:
 haha thank you, sorry i didnt read better...

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Author:gripen40k
Electrical engineering student, currently working in the video processing silicon industry.