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Low-Power Wireless Charging

Step 5Putting it All Together (And Caveats)

Putting it All Together (And Caveats)
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  • P1010436.JPG
  • P1010437.JPG
Great, now we have the primary coil and oscillator, a secondary coil, and a CW generator.

Of course the purpose of this instructable is that there isn't any 'hooking up'! If you power the oscillator and have the secondary coil inside/on/around the primary coil, you will notice that a fairly decent voltage is generated on the secondary coil. Although usually just over half the voltage on the primary, the CW generator takes that AC voltage and conveniently produces a clean 5V. Ideally this can be used to charge a large capacitor bank like I did, or a low power 5V circuit. Now for the caveats.

This first one being that you can't really use this for any high current applications, such as driving motors or a bunch of LEDs. Charging is a different matter of course and will work perfectly ok for that. When you try to pull too much current out of this circuit the voltage will start dropping considerably. For instance when you connect a fully depleted capacitor bank to it the voltage across the secondary is considerably reduced. If you take a look at the primary during this time you will also see that the frequency and amplitude of the wave is considerably different. This frequency shifting is what prevents you from using high current loads. I'm sure there are better oscillators and other measures that can be taken to improve the voltage regulation, but this works as a preliminary model.

The second caveat is that you can't put ANY metal in between the primary and secondary, particularly iron based metals (steel, stainless or otherwise). Even placing the oscillating circuit inside the primary effects the performance, creating drop-out zones on the upper surface of the picture frame that prevent charging when the secondary is placed in certain spots.

The third caveat is that the distance between the primary and secondary coil must be kept to a minimum. This isn't WiTricity, it can't power anything over a distance of even 20cm.

Working around these limitations is quite easy though. My method was to use the circuit to charge a large capacitor bank (3F @ 5V) and then use that bank to power a switching regulator (to keep a constant 5V even when the capacitor voltage drops) and LDO so I have both 5V and 3.3V to work with. It takes about a full night to charge the capacitors, and I can get a considerable amount of run time with proper power saving attention to the rest of my circuit.

Up next? Well maybe a larger, more robust version to trickle charge a car battery, or a nicer looking version to charge a cell phone battery. Maybe some experimentation in flat-wrapped coils or other methods. Feel free to expand upon my methods and improve this tech, and heck, take my idea and integrate it into some of your existing projects. Just as long as you promise to make an instructable or something out of it, I'm interested to see what people will do with this! Also make sure to respect my creative-commons by-sa license ;).

Happy Hacking,
-Devin
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8 comments
Jun 2, 2011. 5:47 AMdniarchos says:
Can I have a lay-out of the secondary circuit complete.

If I understand the description you are suggesting two pathways for the secondary
- Just use the two capacitors and the 4-diodes to get V(sec in mV) X (1.41X1.41X1.41X1.41)

in step three you provide an applification with a transitor ( +-5V supply) and you get the voltage from the ground-node between capacitors

The primary resonates at 50 KHz

How do I find the resonance of the secondary?

Send info also, with drawings to hitemag@ims.demokritos.gr
Aug 18, 2010. 9:00 PMmacman11 says:
i'm wondering-- could you use any thing more than 5v with this same circuit?
Aug 29, 2010. 3:59 AM.Unknown. says:
Using that CW generator you gave, I somehow got ~490V on my multimeter (almost too much for it to measure). Is that supposed to happen? And if I were to connect an LED across the multimeter terminals, it just flashes, but doesn't blow up like what would happen if you put it across the terminals of a capacitor from a camera.
Aug 30, 2010. 3:10 AM.Unknown. says:
Hm...well, the multimeter was set to DC....are you saying that the output of the CW generator is AC? To clear up what I said, I meant that it just gives a single, bright pulse of light, when connected to the output of the CW generator. The current through the LED, however, (though possibly high enough to do *some* damage to the LED) is not high enough to blow it up...like it does when you connect the LED to a camera flash's main capacitor (~400V?) p.s; I'm not too familar on the AC measuring feature on a digital multimeter...I assume it measures the voltage at the peak of the AC wave, regardless of the frequency...but then there's something about RMS...and when I connect DC to the terminals (no damage done, right?) it shows double the actual DC voltage.
Feb 26, 2010. 6:57 AMxink2345 says:
for your first caveat, two more suggestiongs maybe helpful to improve its driving ability
1. increase oscilation frequency, SEE what MIT did is to use 10MHz, which will induce much more voltage.
2. consider about the Q factor of the oscilator. to increase the Q should give better efficience.

for your second caveat, I think you just mean can't put iron based metal between, but actually to put a soft rion material in the middel of secondary coil should make the circuit work better.

anyway, you really done a good instructables. thanks for share

Mar 8, 2010. 12:06 AMxink2345 says:
from you equation, then

Q=sqrt(L/C)/R

obviously, increase L, decrease C or R, could increase Q.

but I think to make such a induction power, the first is to satisify a higher resonant frequency, that is f =1/(2pi*sqrt(L*C)).

why?as I think and consider about the quantum theory, E=hv, h is Planck constant and v is the frequency of a paticle. I just guess  higher frequency could concentrate(or transfer energy more efficient) much more energy compared to a lower frequency on a same bandwidth.

after decide which f , then, consider about the Q, I read from wikipedia, it says MIT the make the Q to be around 1000. 

I roughly cal your Q=sqrt(53e-6/100e-9)/R
assumed R =1 ohm , then Q=  23,

acctually, there should be many details if we want to make a good and professional resonent power, but your home-made is already very good.


Feb 8, 2010. 5:51 AMDannyboyINXS says:
I must say i am pretty impressed with this. Even though this technology isn't exactly new, it's not common knowledge seeing tesla was even scratching his brains out over this.
It sounded do-able at first, but what got me thinking was tuning the wavelengths to the resonant frequencies and how hard that would be. I assumed that was the dead end, so i am extremely surprised you have made a tutorial explaining this for me!

Just so you know though, There is a company known as "wi-tricity" who are past the prototype stages of a commercially available product. Even though they could only patent the product and not the concept as it isn't exactly theirs, i thought i would let you know anyway.

Good one! :)
Feb 10, 2010. 4:45 AMDannyboyINXS says:
Yeah, like the method of transmission - mind you, i don't see another way as magnetic energy heavily interferes with electricity, therefore creating an ultimate transfer method.

Then again, people have found out numerous ways of gaining light energy - even from sound! I believe one can create light from sound by "imploding bubbles in a liquid" which gives off a short burst of light. I think this is called "sonoluminescence"?? Either way, you never know what someone may discover next. We may be close to discovering something entirely different - a different force maybe? In this age of smashing particles together, you never really know what's around the corner.

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Author:gripen40k
Electrical engineering student, currently working in the video processing silicon industry.