video METAL MELTER!
Here's a microwave oven transformer that's been modified into a dangerous little device. Now it can pump out 800 amps of electrical current, so let's use it to melt some metal!

http://www.thekingofrandom.com
1-40 of 55Next »
herpingdo says: May 5, 2013. 3:05 AM
It works quite well, and I've not managed to break it yet, and I am only using 4ish gauge wire.
herpingdo says: May 4, 2013. 1:54 AM
I browse Instructables quite a bit, but I've never bothered to make an account. I made one though, just to comment here.

I saw this project, and remembered I had a MOT somewhere. I found it the other day, and I decided to modify it. The only tools I had to work with were a 10 year old hacksaw with a dulled blade, and a hammer. 6 hours of intermittent hacksawing and bashing later, and the weld was finally broken! I tapped the primary out with ease, but the secondary was a different story. I sawed and bashed and did everything I could with my tools to it. No luck whatsoever with getting that out. All I managed to do was wedge it in a bit better. I decided to make a trip to the hardware store, and pick up some cable and some tools. I got a chisel, a new blade, and a rubber mallet. That still wasn't enough to bash out the secondary though. I even tried drilling it out a bit, but that was useless. So I decided to bake it at 250 for about an hour, When it came out, I slowly chiseled and hammered and pried away at the secondary, until finally it was all gone. I now wish I had taken a picture of the huge pile of copper strands all over my workbench. From there, it was an extremely easy build. I cable-tied the transformer back together once I was done, and I was ready. At that point it was about midnight, so I figured I would have to wait until the morning. Morning's soon, so I'll let you know if it works or not once I test it! Wow, I've just written a bit of a novel here.

tl;dr: It is extremely difficult to build one of these without the proper tools. Buy the right tools, and bake the MOT in an oven for a bit if the secondary is stuck.
Norway1973 says: Apr 26, 2013. 12:26 AM
Could you add a clamp on one cord like the one welding machines and some sort of tip on the other cord so this could work like a plasma cutter? :-)
crazy-blender says: Apr 8, 2013. 7:15 PM
Can you wire it in parallel or series of a MOT with its original secondary to get 800 amps@ 2000 volts?
Nicola Tesla says: Apr 3, 2013. 4:13 PM
Is it just mine, or does you transformer also make a vibrating humming noise? I used two gauge wire as you did, and mine makes a loud humming/vibrating noise. Is that suppose to happen?
The King of Random (author) says: Apr 3, 2013. 9:04 PM
Yes. That's the hum of 60Hz AC
Nicola Tesla says: Apr 3, 2013. 9:11 PM
Ok. Thanks, just wanted to make sure. Mine doesnt seem to work as fast as yours. The voltage rating is 1.5 volt output, and i dont want to screw up a volt meter measuring amps...
JeanTheDuke says: Mar 31, 2013. 12:19 PM
THAT WAS VERY AWESOME I "WILL" TRY THIS AT HOME :)
The King of Random (author) says: Mar 31, 2013. 3:29 PM
:D
jrstudioboss says: Mar 1, 2013. 3:13 PM
Could your transformer, connected to coils, heat high enough for an aluminum melting furnace?
The King of Random (author) says: Mar 1, 2013. 4:26 PM
Are you talking about an induction furnace? I think that requires a very high frequency, so this set-up wouldn't work for that.
glennmartinez says: Dec 23, 2012. 8:51 PM
I am not easy to impress.....but you have. great videos.....I am going to work at improving my own to measure up.

As an electrician, 30 plus years, I would be interested what the modifications are to the microwave to have the 3 volt out put and high amperage.

Care to share?

Aquaponic Glenn at www.olomanagardens.com
The King of Random (author) says: Feb 11, 2013. 8:33 AM
I'm not sure if I ever saw your comment before, or answered you? I put up a new video awhile ago on how to make the metal melter. Let me know if you need a link? Basically just replace the secondary with 1-2 turns of 2 AWG copper cable. All the best!
mr fat says: Jan 8, 2013. 7:30 PM
This and your spot welder got me in and your You Tube work has made me a huge fun and subscriber! But with your slime and home made solid fuel rockets my five year old daughter is keeping me busy! Keep up the awesome work! Thank you from Alden and my daughter Reghan
The King of Random (author) says: Jan 8, 2013. 8:10 PM
Hey Alden! Thanks for your comment and the feedback. It's nice to hear, and tell Reghan I'm glad to have her as a fan :)
SkeptiCol says: Jan 4, 2013. 11:50 PM
Must.... make......NOW!
The King of Random (author) says: Jan 5, 2013. 10:20 AM
Haha .. yes, do it!
karl_rotsen says: Dec 9, 2012. 9:19 AM
hi can you use that thing to make an induction heater/smelter?
The King of Random (author) says: Dec 10, 2012. 3:08 PM
Probably? I'm not sure yet, but it's on my list, and when I learn how, I'll make a new video on it. Thanks for asking!
meritsetgo says: Dec 9, 2012. 9:24 AM
you just saved me hours of backbreaking work trying to cut rivets from angled iron by sawing them thru with my sawzall, instead, i just melted them!!!
The King of Random (author) says: Dec 10, 2012. 3:07 PM
Seriously!? That's creative! Thanks for letting me know :D
poofrabbit says: Nov 27, 2012. 8:40 PM
Hey congratulations on being a finalist in the hack it contest! Good luck to you!
The King of Random (author) says: Nov 27, 2012. 9:24 PM
Thank you! I didn't know that I was!!
samaddon says: Nov 24, 2012. 10:12 AM
Hey, grant are you unknown of the competitions on instructable all you need to enter and i have the confidence that you will be i am waiting to vote for you!
The King of Random (author) says: Nov 24, 2012. 6:44 PM
Thanks my friend :)
samaddon says: Nov 24, 2012. 4:00 AM
Hi! there,
that's hot but may i know what's the guage and turns of the primary coils of the transformer and what's the approximate cost of that???? cause i need to build it!
Regards,
Samad Haque.
The King of Random (author) says: Nov 24, 2012. 7:11 AM
Thanks Samad.

I'm currently working on a video on how to build this. It cost me about $4 for the wire and lugs because I got some scraps from my brother. The MOT was free out of a microwave.

The video should be done in a couple of weeks. I used 2 AWG insulated stranded copper wire.

Thanks!
st00pit says: Nov 14, 2012. 10:15 AM
Awesome video, nice to see one that shows how easy it is to experiment with a MoT.... very dangerous though of course! made myself a 4MoT arc welder and a single that runs a Jacobs ladder in my "laboratory" haha (the garage!)...
The King of Random (author) says: Nov 14, 2012. 11:22 AM
Very nice!

I made a 1 MOT stick welder, but you can imagine it was barely enough power to burn a 1/16th rod.

Why did you use 4 MOT's? I've heard 2 is common .. but 4? :) Please tell!!

Thanks for your compliments!
ringai says: Oct 24, 2012. 5:11 AM
Have you considered making a small induction furnace to melt metal in a crucible?
The King of Random (author) says: Oct 29, 2012. 3:04 PM
I have considered it! I haven't much knowledge yet on how to do it. Have you?
ringai says: Nov 5, 2012. 8:25 AM
I've been searching for someone who's done it on a DIY scale. I've seen some semi-pro furnaces for precious metals, but they're way outside my budget. If I find anything, I'll share it.
The King of Random (author) says: Nov 5, 2012. 9:10 AM
Thanks for the follow up. I appreciate it!
mennis22 says: Nov 2, 2012. 6:09 PM
you alway have sweet videos! i know i ave a MOT transformer in my garage....now i need to convince my mom of this.
The King of Random (author) says: Nov 3, 2012. 7:53 AM
Thank you, and good luck :)
buenhombre26 says: Oct 30, 2012. 10:15 AM
Can you give a step by step on how to modify the transformer?
The King of Random (author) says: Oct 30, 2012. 12:07 PM
For sure! Future project :)
buenhombre26 says: Oct 30, 2012. 2:08 PM
No, I mean in this video you said you modified the transformer to run at low voltage and high amperage, how though?
The King of Random (author) says: Oct 30, 2012. 3:12 PM
I have a future project called the spot welder where I'll show the step by step. It's a pretty easy mod. Take off the secondary and replace it with 1-2 turns of 4 or 2 AWG insulated wire.
aeszok says: Oct 21, 2012. 10:47 PM
Part of me says that I want one, and another part of me is telling me to take you seriously when you say "don't try this yourself".
1-40 of 55Next »
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!