Here's a microwave oven transformer that's been modified into a dangerous little device. Now it can pump out 800 amps of electrical current, so let's use it to melt some metal!
I browse Instructables quite a bit, but I've never bothered to make an account. I made one though, just to comment here.
I saw this project, and remembered I had a MOT somewhere. I found it the other day, and I decided to modify it. The only tools I had to work with were a 10 year old hacksaw with a dulled blade, and a hammer. 6 hours of intermittent hacksawing and bashing later, and the weld was finally broken! I tapped the primary out with ease, but the secondary was a different story. I sawed and bashed and did everything I could with my tools to it. No luck whatsoever with getting that out. All I managed to do was wedge it in a bit better. I decided to make a trip to the hardware store, and pick up some cable and some tools. I got a chisel, a new blade, and a rubber mallet. That still wasn't enough to bash out the secondary though. I even tried drilling it out a bit, but that was useless. So I decided to bake it at 250 for about an hour, When it came out, I slowly chiseled and hammered and pried away at the secondary, until finally it was all gone. I now wish I had taken a picture of the huge pile of copper strands all over my workbench. From there, it was an extremely easy build. I cable-tied the transformer back together once I was done, and I was ready. At that point it was about midnight, so I figured I would have to wait until the morning. Morning's soon, so I'll let you know if it works or not once I test it! Wow, I've just written a bit of a novel here.
tl;dr: It is extremely difficult to build one of these without the proper tools. Buy the right tools, and bake the MOT in an oven for a bit if the secondary is stuck.
Is it just mine, or does you transformer also make a vibrating humming noise? I used two gauge wire as you did, and mine makes a loud humming/vibrating noise. Is that suppose to happen?
Ok. Thanks, just wanted to make sure. Mine doesnt seem to work as fast as yours. The voltage rating is 1.5 volt output, and i dont want to screw up a volt meter measuring amps...
I'm not sure if I ever saw your comment before, or answered you? I put up a new video awhile ago on how to make the metal melter. Let me know if you need a link? Basically just replace the secondary with 1-2 turns of 2 AWG copper cable. All the best!
This and your spot welder got me in and your You Tube work has made me a huge fun and subscriber! But with your slime and home made solid fuel rockets my five year old daughter is keeping me busy! Keep up the awesome work! Thank you from Alden and my daughter Reghan
Hey, grant are you unknown of the competitions on instructable all you need to enter and i have the confidence that you will be i am waiting to vote for you!
Hi! there, that's hot but may i know what's the guage and turns of the primary coils of the transformer and what's the approximate cost of that???? cause i need to build it! Regards, Samad Haque.
I'm currently working on a video on how to build this. It cost me about $4 for the wire and lugs because I got some scraps from my brother. The MOT was free out of a microwave.
The video should be done in a couple of weeks. I used 2 AWG insulated stranded copper wire.
Awesome video, nice to see one that shows how easy it is to experiment with a MoT.... very dangerous though of course! made myself a 4MoT arc welder and a single that runs a Jacobs ladder in my "laboratory" haha (the garage!)...
I've been searching for someone who's done it on a DIY scale. I've seen some semi-pro furnaces for precious metals, but they're way outside my budget. If I find anything, I'll share it.
I have a future project called the spot welder where I'll show the step by step. It's a pretty easy mod. Take off the secondary and replace it with 1-2 turns of 4 or 2 AWG insulated wire.
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I saw this project, and remembered I had a MOT somewhere. I found it the other day, and I decided to modify it. The only tools I had to work with were a 10 year old hacksaw with a dulled blade, and a hammer. 6 hours of intermittent hacksawing and bashing later, and the weld was finally broken! I tapped the primary out with ease, but the secondary was a different story. I sawed and bashed and did everything I could with my tools to it. No luck whatsoever with getting that out. All I managed to do was wedge it in a bit better. I decided to make a trip to the hardware store, and pick up some cable and some tools. I got a chisel, a new blade, and a rubber mallet. That still wasn't enough to bash out the secondary though. I even tried drilling it out a bit, but that was useless. So I decided to bake it at 250 for about an hour, When it came out, I slowly chiseled and hammered and pried away at the secondary, until finally it was all gone. I now wish I had taken a picture of the huge pile of copper strands all over my workbench. From there, it was an extremely easy build. I cable-tied the transformer back together once I was done, and I was ready. At that point it was about midnight, so I figured I would have to wait until the morning. Morning's soon, so I'll let you know if it works or not once I test it! Wow, I've just written a bit of a novel here.
tl;dr: It is extremely difficult to build one of these without the proper tools. Buy the right tools, and bake the MOT in an oven for a bit if the secondary is stuck.
As an electrician, 30 plus years, I would be interested what the modifications are to the microwave to have the 3 volt out put and high amperage.
Care to share?
Aquaponic Glenn at www.olomanagardens.com
that's hot but may i know what's the guage and turns of the primary coils of the transformer and what's the approximate cost of that???? cause i need to build it!
Regards,
Samad Haque.
I'm currently working on a video on how to build this. It cost me about $4 for the wire and lugs because I got some scraps from my brother. The MOT was free out of a microwave.
The video should be done in a couple of weeks. I used 2 AWG insulated stranded copper wire.
Thanks!
I made a 1 MOT stick welder, but you can imagine it was barely enough power to burn a 1/16th rod.
Why did you use 4 MOT's? I've heard 2 is common .. but 4? :) Please tell!!
Thanks for your compliments!