For spirit week we had to dress up for Disney day, so I chose to go all out for my senior year. I wish I had taken pictures along the way, but hope this will help until my first 'REAL' Instructable.
I started with a hockey mask from the Halloween isle at Walmart and built out the basic shape with plastic cross-stitch canvas and hot glue. Then I cut the muzzle in half and shaped the mask around the nose and cheeks and lined the inside with foam and re attached it with elastic at the jaw joint.. Next I covered the eye with chiffon and the whole thing with fur. I made a separate hood and attached it. Then I added some jumbo teddy bear eyes on the outermost corner of the eye so I could see.Then I lined the lips with faux leather and the inside of the mouth with black felt. The teeth and nose were painted Fimo sculpts and were added last. Add some mismatched crazy clothes, white gloves and a tail and you are good to go!
Better instructables on fursuiting when I have the time. :)