MagSafe for the Rest of Us: A DIY Magnetic Power Adaptor

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by Freeload
 

introMagSafe for the Rest of Us: A DIY Magnetic Power Adaptor

We all know that one of the most common places for a laptop to break is its power adaptor. The combination of being directly attached to the motherboard, heat, and constant moving and shifting leads the connector to become loose and sloppy. Eventually the connection stops working altogether. Apple has solved this problem on their laptops by use of a magnetic power adaptor, unfortunately for us they also patented the idea.

This is my version of a magnetic power adaptor for an Acer 1410 laptop, You should be able to modify the steps fairly easily for work for any laptop though. It is effective, easy to build with common materials, and takes the strain off of the internal connection and motherboard. It also holds on well enough to not come off unless it is supposed to.

Edit: There have been some changes to the design, mostly involving using thin copper foil in place of aluminum duct tape. There were heat issues involving the aluminum tape, these issues have been resolved by swapping out the aluminum tape for copper foil. Thanks to instructables members jeff-o and CyberBill for their insights and suggestions.

This modification should be completely reversible and do no harm to the laptop or original power adaptor.

Please always take your time to work safe and unplug the power cord and laptop battery.

A big thanks goes to breath for his original ThinkSafe instructable located here:
ThinkSafe: A Magnetic Power Connector for Thinkpads
MagSafe for the Rest of Us: A DIY Magnetic Power Adaptor
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step 1Tools and Materials

You will need:

Tools:

Pliers
Wire cutters
Scissors
Flashlight
Matchsticks (to apply epoxy)

Materials:

Neodymium Ring-Shaped Magnets (enough to cover your adaptor plug with some overhang)
Wire Studs (to fit into the power socket)
Steel Washers (asst. sizes, make sure your magnets will STICK to them)
Thin Copper Foil (Note: aluminum duct tape has too much resistance)
Electrical Tape
Two-Part Epoxy Adhesive
Nail(s)
Calming Incense (to keep you sane while working with the fiddly bits)

My design for building this adaptor changed many times throughout the build due to trial and error, it is best to start out with too many pieces and then narrow it down to what you actually need than to be stuck without a part you really need.

Cost Breakdown:
Magnets: $2.45 each
Wire Studs: $1.65 for 10
Epoxy: $5
Copper Foil: $10
Various Washers and Nails: $4
Incense: $1.95

Total Cost: ~$32 CDN
Tools and Materials
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202 comments
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Mar 21, 2010. 8:57 PMledelato says:
 Would wire students go by a different name? Amazon gets me nothing that looks remotely correct when I search for wire studs. Also, if I do want to try regular aluminum foil (since I already have some in my kitchen!) can someone else confirm the comment that the problem was that aluminum tape and not regular aluminum foil was used?
Mar 22, 2010. 10:54 AMledelato says:
 Of course, I mean wire studs and not "wire students".
Apr 8, 2010. 7:33 PMdrkurtsvanhassenphefer says:
I have the same question about the studs.  I've looked and the closest I've come to finding it is the wire terminals used for quick connect/disconnect.  However, none of those look anything like what you have up there in the instructable.

Can you clarify this for us?
Mar 17, 2010. 7:19 AMmrmrmr says:
Regular aluminum foil should work just fine-  I'm guessing the only reason you had a problem was because you used tape, and the glue brings the resistance up.
Mar 4, 2010. 12:40 PMlarystoy says:
Would the magnet from the top of an old CD be strong enough. They also have a matching steel washer of the same size. I have one that is 1/2 od, with a 5/16 id?

Feb 14, 2010. 2:48 PMsteelew says:
I don't care what anybody says magnets and computers are bad
Feb 20, 2010. 6:39 AMyeturbumi says:
Right, because the almighty computer god hates magnets, and will punish those who dishonor him with them.

Let me ask you this: Why? Do you have facts and research to back up this claim? How about controlled experiments done by yourself or others? What about a few cited sources? I'll give you a hint: no. You have absolutely nothing to back up what you're saying. If you want to be heard, try providing facts and logic, data and results. What you have done is made a claim out of pure thin air just to hear yourself talk. You're not making a theory. You're not even making a valid point. I doubt you even read the other comments. You just want to throw in your useless little two cents (or in your opinion, a whopping $20) so you can sound smart like someone who knows what they're talking about.


-Y
Feb 20, 2010. 2:24 PMsteelew says:
Try not to be so angry in your posts, I am just trying to keep people's data safe.
Feb 20, 2010. 2:23 PMsteelew says:
Feb 23, 2010. 2:14 PMpotatoesmcgee says:
That article isn't relevant to your argument, the magnets referenced act over a larger area.  The magnetic field of the magnets used in this instructable would likely not even penetrate the case, much less reach the hard drive, which at least in my laptop isn't close to the power jack.
Feb 28, 2010. 1:26 AMsteelew says:
...would LIKELY not even penetrate the case, much less reach the hard drive, which at least in my laptop isn't close to the power jack.

Oh yeah it's totally worth it to me to mess up my laptop on the say so of some random person on the internet. Lets me go do that.
Feb 28, 2010. 11:52 AMpotatoesmcgee says:
upload.wikimedia.org/wikipedia/en/4/4d/Neodymag.jpg
That is a harddrive magnet.  They are hugely powerful, and can pinch the skin hard enough to cause bleeding.  However, and I know this from personal experience, the field that they generate, which is quite a bit stronger than the one used in this instructable, completely dissipates about half an inch at most away from the magnet.  So in a way you are right, in that you could theoretically wreck a harddrive with magnetism, but for this instructable to do so would essentially require plugging your power jack directly into the harddrive.
Feb 28, 2010. 1:07 PMsteelew says:
That's all well and good but I'm not going to test this out on my laptop.
Feb 28, 2010. 7:18 PMpotatoesmcgee says:
This is fine, just don't spread misinformation, particularly about someone else's instructable, particularly when the only evidence you have to support your claim is irrelevant to the aforementioned instructable.  It just isn't a good thing to do.
Feb 28, 2010. 11:47 PMsteelew says:
I'm not but why are you so bent on people doing this and potentially screwing up their computers? The fact is that these added magnets and their added magnetism can cause problems especially if you don't know the tolerances of their laptop or the strength of the magnets they  use. So when they start getting weird errors who should they call, you? The fact is that the Mac's that this instructable was modeled after WERE tested and this is okay for them but how is a lay-person to know this won't screw or their computer? I'm not telling any body to not do this, just weight the pro's and cons.
Mar 2, 2010. 1:43 AMpotatoesmcgee says:
I'll just leave this right here. Specifically.
"The only magnets powerful enough to scrub data from a drive platter are laboratory degaussers or those used by government agencies to wipe bits off media. "In the real world, people are not losing data from magnets," says Bill Rudock, a tech-support engineer with hard-drive maker Seagate. "In every disk," notes Rudock, "there's one heck of a magnet that swings the head."
Mar 2, 2010. 11:03 AMsteelew says:
Like I said before, go ahead and do what you want, I'll go with what I feel is the safe route and not introduce untested magnetism into my laptop. I hope it works out for you.
Feb 14, 2010. 3:48 PMpitty says:
Apart from the magnets that are already part of the computer of course.
Feb 28, 2010. 1:27 AMsteelew says:
yep...the ones that are supposed to be there.
Feb 9, 2010. 11:01 PMlouis.kli says:
I see you live in vancouver :D
Feb 20, 2010. 12:29 AMfalseadress says:
 Where in Vancouver Did you get the parts from?
Feb 10, 2010. 3:19 PMlouis.kli says:
aha, well it's gone now, rainy+cold today, kinda sucked. have to use TRANSIT later too because of the blocked roads.

quite a nice instructable here, simple yet effective
Feb 14, 2010. 9:58 AMjamwaffles says:
yeah sounds like UK :P (rainy+cold)

man we suck
Feb 18, 2010. 8:20 PMshaneomacmcgee says:
Warm and sunny here in southern California :D
Feb 19, 2010. 2:20 AMjamwaffles says:
Ohw man...

Ah well at least england has...

has...

er..

lots of.. um.. rain? no no that won't do. we have lots of CLOOUUDDS yeah clouds theyre nice.

Or not..

Anyway :P

And no i DONT want that leaflet to the mental home thankyou very much
Feb 21, 2010. 5:18 PMshaneomacmcgee says:
 Haha, no worries, it's been cloudy here this weekend. I had to dig my coat out of the closet for the first time in a month or two lol
Mar 4, 2010. 12:21 PMjamwaffles says:
lol :P
Feb 19, 2010. 7:40 AMshaneomacmcgee says:
 No worries, it's gonna rain here too this weekend. haha
Feb 19, 2010. 8:20 AMjamwaffles says:
lol ol' cali is nothing compared to what the ads say :P
Mar 4, 2010. 10:08 PMshaneomacmcgee says:
Don't know why I posted twice. Anyways, yeah I'll say, haha. It's all sunshine and rainbows til you get here. Then it's 120 F in southern and cloudy and cold in northern hahaha. You get used to the heat though, lol.
Feb 14, 2010. 8:13 AMJellyWoo says:
 Winter Olympics!
Feb 18, 2010. 7:52 PMstretch mark says:
No branding here, I like all magnets. Mac or PC? Both have advantages and strong points. I use them both. That has nothing to do with this cool instructable that I have now run into a all over the internet. Cool idea, thanks. Patent?
Feb 18, 2010. 6:36 PMcdubnbird says:
 well isn't this whole reply section one big brewing bastion of hateful people.
Feb 18, 2010. 5:03 PMgreen67 says:
Rock and Roll!!....that was a great instructable!...THANK YOU very much....I just got a new laptop and am very worried about ripping the cord out by accident....thumbs up!!
Feb 14, 2010. 7:50 AMtimothymh says:
 This is why I just bought a MacBook Pro in the first place... Well, one reason of many, many, many, many, many,many,manymanymany.
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