Magnetic Refrigerator Lights

 by sockmaster
Featured

Step 1: What You Need

LED17.JPG
LED18.JPG
LED30.JPG
Most of what you need can be found at local hardware and electronics parts stores or from online vendors.

Parts:

-Super Shield conductive nickel paint
This can be found at electronics parts stores. It's usually used to add RF shielding to plastic cases. We will be using it because it's electrically conductive.

-1/4" copper tape used for circuit board repair (optional)
If conductive paint can't be found, this may be a possible substitute. It may be a good idea to get some anyway as a way to repair any future scratches or chips in the conductive paint.

-Spray Paint
I used Krylon Fusion For Plastic because it sticks to almost anything, doesn't require a primer and has a nice finish.

-10mm LEDs in quantities and colors of choice
I used 20 LEDs of each Red, Green, Blue, Yellow and White. These can be bought online.

-330 Ohm surface-mount resistors
Get one for each 2.4 Volt LED (Typically red, orange, yellow and sometimes green LEDs are 2.4 Volts). The 3.6 Volt LEDs (typically blue, white, UV and true green) do not require resistors.

-One 4.5 Volt, 500 milliamp AC power supply
By using AC, the polarity of the LEDs won't matter. They will light up whichever way they are played onto the grid. This also reduces power consumption because the LEDs will run at a 50% duty cycle.

-1/8" diameter x 1/16" NdFeB Nickel plated disc magnets
Get two for each LED. These can be found online.

-1/4" diameter x 1/16" NdFeB Nickel plated disc magnets
I used six - two for attaching the power source to the fridge, and four more for making magnetic jumper wires to bridge the gap between the door and the side of the fridge.

-5 minute epoxy
Get the kind that you mix from clear and yellow tubes.

-Masking tape

-1/4" Quilter's tape
This is just masking tape but 1/4 inch wide, the thinnest tape I could find. You can find this in craft stores. Ideally, you want tape that is just slightly wider than the diameter of the magnets used on the LEDs.

-Solder


Equipment:

-Needle-nose pliers

-Small wire cutters or fingernail clippers

-Soldering iron or gun

-Wire wrapping tool or other tool with a flat round 1/8" diameter tip
It's really the 1/8" diameter we're going to use so you could use a grinded down dollar store screwdriver if that's what's available.

-X-acto knife

-Wooden toothpick

-The cap from a cheap pen

-Putty/Clay/Plasticene/Play-Doh
This is primarily for holding LEDs in place while you work on them.
1-40 of 222Next »
Malicah says: Jan 16, 2013. 9:13 AM
I'm having a lot of trouble finding an AC power supply (Almost everything I see is AC/DC). Even at Digikey their wall transformers only go down to 6Vac which seems like too much for my project, as I am looking for a 3Vac to 3.5Vac supply. Is there a specific term I need to be searching besides "AC Power Supply" or any suggestions on a website that I can find one at, I can't even seem to find what I need on Ebay.
sockmaster (author) in reply to MalicahJan 17, 2013. 6:49 AM
I can't find one below 6VAC on DigiKey either. You could try local surplus electronics stores. If you can't find one, there is an easy way to drop the voltage of an AC supply. Adding doubled-up diodes (one facing forward, one backward, soldered together) in series with one of the wires coming off the supply will drop the voltage by about 0.7 volts. Adding 3 or 4 sets of diodes should lower the voltage to a safe level.
Freestila says: Feb 7, 2012. 4:10 AM
Hi, i love this thing :) I'm building one myself, but i have some problems with the leds: Most of them are not completly flat and dont work well, you have t position them exactly rigth to light up. What i need is something under every led pole to make the surface flat and allow a good electric connection. But since i can't solder some Lead or so on (don't want to break the magnets), i don't have any idea what to do...

Someone got any idea? I thought about adding a second magnet to every pole, but on one side i don't have enough magnets left (and since i got them from hongkong it would take about one month to get new ones), and second i would fear that i get a short cuircit when the second magnets attract themselfes...
kalexander says: Nov 23, 2011. 8:30 PM
this is amazing! can you do this on a metal fridge?
WakeUpWolfgang in reply to kalexanderDec 17, 2011. 8:38 AM
You have to for the magnets to work. If you are wondering if the mettle on the fridge would mess it up that is what the white paint is for that he put on before the nickle paint.
leckywong says: Sep 3, 2009. 10:40 PM

-One 4.5 Volt, 500 milliamp AC power supply
By using AC, the polarity of the LEDs won't matter. They will light up whichever way they are played onto the grid. This also reduces power consumption because the LEDs will run at a 50% duty cycle.

I have a question: Can the LEDs work under AC power?
jomac_uk in reply to leckywongJan 4, 2011. 1:33 PM
YES...BUT make sure that the voltage on the AC power is NO HIGHER then the reverse voltage on the LED.

LED's can be killed if the reverse voltage...ie the voltage that the LED see's if you connect it back to front to a DC supply...typically about 6v

To explain it another way, connect an LED to a variable supply, and turn the power up to 2 or 3 volts, what ever its 'forward max voltage is, it will light, turn up the DC to say six volts, its now dead!

take a similar LED and connect it the reverse way around, it wont light, its safe at 3 volts, 4 volts, 5 and maybe a bit higher...then it will DIE.

so if you feed a LED with AC, the AC has to be NO higher then the forward voltage of the LED

I hope i explained that?
osgeld in reply to leckywongSep 19, 2009. 3:50 PM
yes, they will only be on half of the AC cycle time, but you cant see it
fresnelman90 in reply to osgeldAug 1, 2010. 1:03 PM
To further clarify. Yes you can use Alternating current if the voltage is correct. You will be able to see the LED. The Switch rate, for USA is 60hz or 60 times per second and Most other places is 50hz. Regardless, it will be Half the brightness as the DC current for that voltage.
groelofse says: Nov 19, 2010. 2:17 AM
This look great, love the idea and would like to have a go making it. I live in the UK and can't find the paint you have used, the only other thing that seems to be a possible conductive 'spray' option is zinc primer... anyone got any thoughts on if this would work the same....
jomac_uk in reply to groelofseJan 3, 2011. 10:11 PM
No Zinc pint wont work, although Maplins do a paint on version of the conductive paint in tiny amounts,but its very expensive.

Or look here:-

http://www.ecosorganicpaints.co.uk/store/specialist-paints/anti-emr-wallpaint/cat_49.html
groelofse in reply to jomac_ukJan 4, 2011. 1:40 AM
Thanks for link. I discovered RFI spray paint at RS Components, so problem solved :-)
jomac_uk in reply to groelofseJan 4, 2011. 1:21 PM
But please look better groelofse
RS components are for commercial users and as a result you pay a very high price for the technical backup, please look elsewhere, look at the spec of the RS stuff, and even find out the manufacturer, then look at the manufacturers website, see if there is a stockist.

Another point to realise, is one product is silver based, and can carry current, another is graphite based and only carries voltage, as its resistive. This is the usual stuff you get with RFI based coatings..it WONT carry current very far to light LED's

If you look at MG chemicals, they supply to companies who ship to the UK, at rates better then RS
Any other help i can give, please ask.

John
iMakeItHappen says: Jun 28, 2010. 11:37 PM
is it possible to just get a copper plate (sheet metal) and hook up the current to that without having to paint it?
pyrotech45 says: Jun 28, 2010. 8:30 PM
my white board wont be plane anymore!
shahzade says: Jun 28, 2010. 1:42 PM
dude, this is so ingenious, i love it! well thought and well proceeded. your own idea?
shmolky says: Apr 22, 2010. 12:07 PM
The way you added the resistors was really very clever. Mad props.
Kryptonite says: Mar 21, 2010. 2:37 AM
Hey! That's so awesome, I love how each single LED is just so compact, and how it can just be popped onto the fridge and it lights up! Brilliant! 5/5*, faved and subbed.
depotdevoid says: Jan 25, 2010. 9:46 PM
Hi sockmaster, I don't know if you're still checking your instructables messages, but I thought I'd let you know, great project!  Here's a picture of the one I made:
Picture 5224.jpg
sockmaster (author) in reply to depotdevoidJan 26, 2010. 9:09 PM
That's awesome!  Thanks for sharing, you made my day.
depotdevoid in reply to sockmasterJan 26, 2010. 11:34 PM
I'm glad to hear it! 
manuka says: Dec 9, 2009. 11:31 PM
20mA per LED is increasingly much too high with modern ultrabright LEDs. I've just been playing with some dirt cheap ( ~ 20 cents each) reds snipped off a chain of Xmas tree lights, & find even 1mA gives almost an evil brightness. Amazingly they were still clearly visible with as low as 20 microAmps - 1000th of what you've quoted!  And this was with red- the human eye is most sensitive in the green part of the spectrum ( 555nm) meaning ultrabright greens would be even more noticeable.
imrobot says: Nov 2, 2009. 1:45 PM
where did you by all those leds?
harvey639 says: Oct 19, 2009. 11:15 AM
these lights r so cool i am so going to make some!!!!!!
patenaude says: Oct 14, 2009. 2:16 PM
 I'm assuming that you're using one of the smaller smd form factorslike 0603 or 0402 (I can't imaging that you would be able to handle 0201)

Did you use lead-free solder? (I would assume so, since they are goingto be around food and children)
patenaude in reply to patenaudeOct 14, 2009. 2:23 PM
 Oops.. it's right there on the package: 1206, which I thoughtwould be bigger. (it's 3mm x 1.5 mm)
bitchmobile says: Aug 26, 2007. 9:09 PM
If I were to try this project with 900 LEDs, please tell me, what power supply would I need? Thanks so much
superlime in reply to bitchmobileSep 27, 2009. 3:25 PM
I realize I'm two years late, but I saw some other recent comments so I thought I'd chime in. :) Way better than trying to use a 18-22A supply would be to split the 900 LEDs into separate "strands" of 50-100, then you could have each "strand" be driven by its own power supply.. This would be a lot safer, and not require industrial grade parts. You'd just need to make splits in the conductive path (maybe the top three lines are one "strand", the next three are another, etc etc), and wire up each section individually.
bitchmobile in reply to superlimeSep 28, 2009. 6:09 PM
That sounds REALLY good! Thanks!
NastySpill in reply to bitchmobileJun 11, 2009. 8:42 PM
each LED requires between 20 - 30 mA (mA=milli Amps) so you'd want 900 x 0.025Amps = 3 Volts at 22.5 Amps. Thats big! The best supply for this would be an industrial switchmode power supply, or even better a deep cycle battery.
bitchmobile in reply to NastySpillJun 24, 2009. 4:50 PM
You are just too sweet! Thanks
Derin in reply to bitchmobileMay 31, 2009. 12:39 AM
1.8 amp PSU at 12V.
Damian7 in reply to bitchmobileNov 15, 2007. 8:04 PM
Try this web site: http://led.linear1.org/led.wiz, you just need to have some basic information about the LEDs your are planning to use, like; voltage(usually 3-4v),current (usually 20mA for white LEDs), source voltage( 3, 4.5, 9, 12v) and quantity.
sockmaster (author) in reply to bitchmobileAug 27, 2007. 8:03 PM
900 is quite a bit more than this project will easily handle. You will have to use copper tape leading up to the grid instead of conductive paint to better handle the current and also stop the dimming that would happen if that many LEDs were put on the grid. The change to copper tape leading to the grid would reduce the resistance of the electric circuit, so the power supply would also have to change to 3.5 VAC to keep the LEDs from burning out. Because the LEDs are lighting on AC and not at their full brightness, they won't actually consume anywhere near 20mA each, but that will still require a hefty power supply... 5 Amps?
jueston in reply to sockmasterAug 28, 2007. 1:31 AM
http://www.digikey.com/scripts/DkSearch/dksus.dll

that is the power transformer that i used in my power supply, it is 5Volts @ 5Amps, and will give you enough power, but you have to bring down the voltage a lil, cuz like sockmaster said, the circuit acts as a resister in his, and in mine [i am useing copper tape] i installed a big resister comeing off of the power supply going onto the grid. you could of course just put a surface mounted resisted on every led, and then the 5V power supply would be fine.
jueston in reply to bitchmobileAug 27, 2007. 4:02 PM
leds use about 20mA each, so 900 would be like 18Amps you are not going to be able to find a power supply thats 18 Amps on the cheap you will either have to make your own or pay a lot for it. and i am not sure about 18 Amps going through that thin layer of conductive paint, it might not be conductive enough for that kinda current...
Derin in reply to juestonMay 31, 2009. 12:40 AM
1800ma
NastySpill in reply to DerinJun 11, 2009. 8:46 PM
ahh no 18,000mA
bitchmobile in reply to DerinMay 31, 2009. 5:38 PM
Thank you Derin!
Derin in reply to bitchmobileJun 1, 2009. 9:10 AM
No problem,have a good day.
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