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A magnetic stirrer hotplate is a very desirable piece of equipment for working with chemicals and
solutions. Commercially manufactured versions can cost $ 200 or more and are beyond the budget of most
hobbyists. A cheaper alternative is to construct one yourself from readily available components, and this
should not cost more than $ 25 to $ 30, even if you need to buy some of the parts new. In this example,
I used a second hand coffee percolator bought at a garage sale for $ 8, together with a 12 V dimmer control
( $ 3 on eBay ), 2 magnets ( $ 3 on eBay ), a computer cooling fan ( mine was salvaged from an old
computer, but you could buy a new one for $ 2.50 on eBay ), a 12 V plug pack ( $ 4 on eBay) and some
small nuts and bolts ( about $ 2 worth ).
The first step was to remove the unwanted parts of the percolator, leaving only the hotplate base. If
this has an iron hotplate ( test it with a magnet ), it would need to be replaced with a piece of aluminium,
copper or brass sheet. Old aluminium saucepans are a good source of material for this purpose. Take care to
reassemble the heating element in its original state and ensure that the wiring is safe ! ( If you are not sure
about this, get someone who knows what they are doing to check it )

Next, two strong magnets were attached to the fan blade, connected by a ferrous metal strip to form a
long bar magnet configuration as in the diagram below. I used construction adhesive together with fine
copper wire ties to secure the magnets in position. If you have magnets with a hole through the middle, these
can be attached with small machine screws and nuts. Ensure that the magnets are equally balanced so that
there is minimal vibration when the fan is running, otherwise the fan bearings will not last very long.

Step 1: Magnetic Stirrer Hotplate

The fan was then mounted on the underside of the percolator base, using some short ( 8mm ) spacers
between the fan housing and the base of the percolator to allow the magnets to spin freely. Suitable spacers
can be cut from an old ball point pen casing with a fine hacksaw. The percolator I used had an ABS plastic
base which does not interact with the rotating magnetic field. If the base plate had been steel, it would have
been necessary to cut out a circle the same size as the fan and cover the hole with a non magnetic material
( plastic, thin plywood, aluminium, etc ) otherwise the stirrer's magnetic field would be weakened to the
extent that the stirrer bar would not rotate properly. After mounting the fan, some extended legs were needed
to provide clearance for the fan, as seen below.

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Approximately how much volume will this apparatus heat up to, say, 80 deg C? 1 L, 10L, or...?
<p>The original coffee percolator was probably designed to heat about 1 litre to approximately 70 deg, C. To heat larger volumes to higher temperatures would require bypassing the thermostat and connecting the element via a suitable SCR energy regulator ( 1000 Watts ) and temperature controller. Have a look at my Instructable for a temperature controlled laboratory heater for a typical setup. I would advise a maximum temperature of 100 deg.C otherwise some of the plastic components and the fan will overheat. The device is intended mainly for use with organic solvents with boiling points below 80 deg. C. Highly flammable solvents like diethyl ether should not be heated in open containers, but in a water bath with a reflux conderser.</p>
Thank you very much for your swift reply! We are trying to automate our brewing process and I'd very much like to build a platform we can use to heat approximately 6 gal to no more than 80 deg C. Does that seem doable to you using your two instructables?
<p>The coffee percolator would not have sufficient heating capacity for that volume of liquid, nor would the stirrer be powerful enough. I would suggest you have a look at these instructables which may satisfy your requirements.</p><p><a href="http://www.instructables.com/id/Programmable-Temperature-Controller-Hot-Plate/" rel="nofollow">http://www.instructables.com/id/Programmable-Temperature-Controller-Hot-Plate/</a></p><p><a href="http://www.instructables.com/id/DIY-StirrerHot-Plate/" rel="nofollow">http://www.instructables.com/id/DIY-StirrerHot-Plate/</a></p>
<p>another good material for the heating surface is a piece of ceramic tile. It helps to distribute the heat evenly and prevent hot spots. (also very resistant to chems)</p>
<p>Great post. I used two small disc magnets. The stirring magnet just bounced around. Then I reread your instructions.... Can't wait to tweak (that's 2/3 the fun!) will let you know how it works out. In the meantime, others can learn from my mistake.....</p>
<p>Looking at your photo, I would add the comment that you may need to adjust the spacing of the disc magnets for optimum operation with different stirrer bars. Also make sure the polarity orientation of the magnets is correct, they must have opposite poles facing upwards so that the iron connecting strip effectively produces a bar magnet configuration.</p>
The hotplate is just as safe as any commercial version. The original wiring of the heater is not modified in any way. Just how are you suggesting it is unsafe ? Of course you can kill yourself if you don't understand how to do high voltage wiring safely. But that would apply to any home made equipment which uses mains voltages.
doooooooo open wiring , mains voltage , amps , heat... etc !!!!
<p>I don't understand what you are trying to say. It is a standard coffee percolator with a 12 V fan attached underneath. There is no 220 V &quot;open wiring&quot;, the wires seen in the photo are the 12 Volt supply for the fan. Exactly why do think anything is unsafe ? ...etc !!! doesn't mean a thing.</p>
You're the first project that really captures the lab contest concept. Perfect idea. I work in a lab and &quot;VWR&quot; prices are nuts. Thanks for helping amateur scientists.
Thanks for the positive input. I hope the judges share your opinions. BTW, have you looked at my other projects ?
Sorry for the text formatting, I copied it from a pdf file and it won't edit properly here.

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