The goal: Organize keys while reducing bulk and weight. Stop keys from jingling, becoming disorganized or causing discomfort. Keys needed to be easily accessible, and the organizer simple, compact, durable, and aesthetically pleasing.
The design I settled on is similar in form to a folding pocket knife and holds 3 keys (a non-transponder car key, a house key and a garage key. This Instructable will be the third key organizer I've built. (I wanted to get the process worked out before I wrote it up). As a bonus with this build, I'm adding some neodymium magnets so that the keys can be hung from any iron or steel surface.
p.s. this is my 1st Instructable, please forgive any newbie mistakes nut still point them out so I can do better next time.
Step 1: Materials & Tools
Wood- I used 3mm thick cocobolo scrap I had around the house.
Aluminum "U" channel- Found at most hardware stores. This was 10mm i.d. & 13mm o.d. and would be suitable for 4 normal thickness keys.
Rivet or 'Chicago-screw (www.chicagoscrews.com/)- I used copper rivets.
Washers- Thin washers with i.d. just large enough to slip over the rivet to use as spacers.
Neodymium magnets- Used so I can stick the keys to the fridge or hide them under the car by sticking them to the car's frame.
Epoxy- I used quick curing JB Weld, but any relatively fast curing epoxy should do. The dark color of the JB Weld matches well with the dark striations in the cocobolo, it contains iron so it becomes magnetic when used with the magnets, and I just happened to have some in the toolbox.
Keys- Be sure to use a spare set in case you mess up and wreck em.
Wood finish- I used Tru-Oil gun stock finish. But any finish that seals and protects the wood will work.
Saws to cut wood and aluminum.
File or grinder to shape keys.
Belt sander (optional-I just used sandpaper of varying grits when I made my 1st key organizer).
Vise or clamps for gluing wood to aluminum.