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This instructable is how to make a longboard of professional quality. When my friends saw mine they thought it was store bought until i told them. it is also a cheap alternative to the high priced ones that you can buy. I spent around $40 for everything and it was the best money i ever spent and saved me a few hundred too! This one is made in a way that is different than others that make it stronger and better fitting.
 
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Step 1: Materials

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The first step is to gather materials:

wood glue, or gorilla glue wood work great!
jig saw
clamps
wheels and trucks (can be bought on ebay for around $20)
drill and bits
chalk line (optional)
stain, or paint
grip tape

Parker_r5 says: Feb 21, 2013. 9:38 AM
What type of wood did you use?
teach me cool stuff says: Nov 27, 2012. 2:09 PM
how long did it take you to bend the board? were you letting the glue dry at the same time? and how many layers of 1/8'' BB would i need for someone who is 180? thanks
g-tech says: Sep 18, 2011. 7:28 AM
hi, im guessing youre pretty new to lonboard building? well dont use that crap 3/16 wood from home depot or menards. you need a good quality baltic birch 1/8" thick to make a decent board. you should also use titebond III to glue your boards, it is the best quality one.
christophungus in reply to g-techNov 3, 2011. 5:45 PM
Where should i get the wood?
midnite17 in reply to christophungusOct 8, 2012. 5:45 PM
A very good place to get wood is from roarockit.com. They actually specialize in longboard/skateboard wood.
g-tech in reply to christophungusNov 4, 2011. 6:11 AM
try searching for lumber sellers in your area, call or check their website to see if they carry 1/8" BB(baltic birtch) it can take some searching and investigating. its usually a local business that carries this kind of wood, look for woodworking stores as well, they carry a large variety of woods. dont give up,it just takes some investigative work
komoto13 says: Sep 18, 2011. 10:19 PM
Also for the grip tape, you can use epoxy and clear sand (use sand according to how much grip you want) you can also use this same trick with some cloth to make cloth designs.
I luv Duct Tape in reply to komoto13Apr 19, 2012. 2:35 PM
or use broken glass filtered through a window screen epoxied to the deck
Brown6041 says: Oct 8, 2011. 3:05 PM
could you add a picture from the side to see how much curve you have in this board. good ible
bcontarino says: Sep 18, 2011. 9:34 PM
You don't do tricks on a longboard?? Obviously you don't know much about long boarding. All kinds of tricks. It just has a different style. But me and my friends do kick flips, shovits. Powerslides, cross stepping and a lot of other stuff. and there are way more advanced tricks... Just depends. A homemade board is still fine, specially for learning. But make sure you have strong wood...

http://www.youtube.com/watch?v=JMLFZcONQAs

This video is what got me into longboard. If your kids are into learning. Have them youtube videos. Anything by "loaded" is legit. Also search adam colton. He is one of the best in the world, and has all kinds of instructional videos...
srilyk in reply to bcontarinoSep 26, 2011. 10:41 AM
I'm impressed that you can do shove-its on a longboard. That's a lot of wood to spin around, heh.
hirenpanchal47 says: Sep 19, 2011. 11:21 AM
Hey . Nice Instructable .
me from India .
i am trying to make this but here i am little confused about wheels .i have no wheels . and i don't want to purchase it through Ebay .. i will purchase it from local market of my town . so i want to know specific name of this wheels . and specific size .
thanks in advance
DreamingSheep in reply to hirenpanchal47Sep 20, 2011. 5:34 PM
So you'll normally get to different shaped wheels..
1. Narrow tread with rounded edges:
http://www.skatehut.co.uk/acatalog/Refreshfluomix250.jpg
2. Wide tread with a 'squared' edge:
http://www.skatehut.co.uk/acatalog/ojwheelscreaturerast300.jpg

Look for option 2 wheels, that are 60mm or higher and that the hub fits your trucks. They'll be fairly similar to rollerskate wheels but different to rollerblade wheels.

Not sure if it's the same, but I remember Rollerblade wheels coming in different densities, the softer wheels give a more comfortable ride, more grip but wear down faster than the harder wheels.
srilyk in reply to DreamingSheepSep 26, 2011. 10:40 AM
Most wheels are made of polyurethane of varying hardness, and there are (dis)advantages either way you go.

As you said, softer wheels give you a more comfortable ride, and wear down faster. They also allow you to roll over rocks easier and grip your rolling surface better. They also increase friction, so you won't go quite as fast.

The harder wheels, have less friction so they give you less grip and make it more likely that when you hit a pebble you'll keep going but your board wont. They also take longer to wear down.

It's all trade-offs, and it's fairly hard to know what you really want until you actually ride. Just play around, have fun, and be safe!
bgepp1 says: Sep 22, 2011. 10:39 AM
nice ible! btw - what kind of wood did you use? I checked your list of materials and there was no mention of the wood. I am assuming hard rock maple right?

Kryptonite says: Sep 19, 2011. 12:10 AM
I would totally make one myself; however, it appears to be almost impossible to source appropriately sized baltic birch ply in Australia!
DreamingSheep in reply to KryptoniteSep 20, 2011. 5:16 PM
It would probably be a fair amount more expensive and may need to be steamed before bending (never worked with it) but how about seeing if you can find maple wood? I know it's used for more expensive skateboards but not sure about longboards, although I doubt there'd be much difference in materials.
Kryptonite in reply to DreamingSheepSep 22, 2011. 4:08 AM
Maple's not much easier to find, but at least it's possible. I'll do some research, thanks.
carpe_noctem in reply to KryptoniteSep 19, 2011. 7:51 AM
A friend of mine made a nice one of from two pieces of bookend hardwood butted against each other. He added butterflies to keep it sturdy, and it rode really well, although it was heavier than it needed to be. The first skateboards were just 2x4's, so don't be afraid to improvise
srilyk in reply to carpe_noctemSep 26, 2011. 10:30 AM
2x4's with roller skates nailed to the bottom ;)

I wonder what that kid thinks now (assuming (s)he is still alive)...
gskaggs says: Sep 18, 2011. 11:06 PM
Very nice. And nice that you made it for your sister. Good job!
XP1 says: Sep 18, 2011. 6:32 PM
I would like to start off by saying that this was a very good Instructable. Okay, so I am not sure of what I should use, as far as wood goes. I looked at the price of some hard-wood plywood at Lowe's, and Home Depot, and I was not sure if that would be adequate. The thickness is of 1/4 inch. I am curious of where I would be able to purchase (preferably not online) some plywood in the event that the Hardware store wood would not do well. I saw a video on YouTube, in which the wood snapped as soon as person who built the board had stepped on it, and I would prefer that this not happen to me. I also saw a case in which a person built a board, and he used one piece of 1/2 inch thick wood, and another of 1/4 inch. I am a bit lost, and any help would be greatly appreciated.
superpenguin says: Sep 15, 2011. 7:30 AM
Nice work and good clear instructions, but I do have a couple questions/critiques that might help clear up a few points of confusion. I see from the note on the step 1 picture, that you're using 3/16" plywood, but it would be good to have that in the main text of the step as well, as I did not notice that at first. Also, both there and in step 2, you have double quotes instead of single quotes for the foot dimensions. Finally, I was wondering what kind of plywood you used. It looks really nice in your title image.
lwoodward in reply to superpenguinSep 18, 2011. 1:25 PM
You can buy 7ply Baltic Birch plywood at a furniture store. 7 ply Baltic Birch is commonly used in longboard manufacturing. Common plywood will quickly de-laminate under the stress of truck torsion and rider weight.
zerol8on says: Sep 18, 2011. 12:22 PM
having made a ton of boards when I used to ride, I appreciate how hard it is to get the camber (bend) by gluing sheets together. If you want to take a short(ish) cut, and want to make a flat board, you can get 1/2" or 5/8" (depending on your weight) baltic birch or maple plywood. (that said, using 3/16" baltic birch or maple, marine grade plywood will really increase the life of your boards when gluing them too, but maybe you're already doing that....).

Home Depot plywood is usually just crappy plywood with a thin layer of birch to make it look nice (for cabinets, mostly). If you get marine-grade plywood (you can tell because every layer, including both surfaces, is the same thickness, like bent plywood ikea furniture), your boards will be super flexy and last wayyyy longer. I routinely made boards that would touch the ground, and never break. it's harder to find (gotta go to a special wood place like macbeath hardwoods in the east bay, CA) but it's REALLY worth it.

hope that helps someone!

ps if you want to get really fancy, you can put a layer of fiberglass or carbon fiber on the bottom of your board, to make it a little stiffer.
shootthemoon88 says: Sep 18, 2011. 9:34 AM
I think you mean 1 foot(1') x 4 foot (4') rectangles :)
vvshende says: Sep 18, 2011. 9:01 AM
Hello,

Great job on the instructable. I had a couple of questions.

1) Have you played around with thickness of the board and flexibility?
2) Have you found a way to add camber to the boards?
3) Have you found a way to curl up the tail and nose for manuals, shovits, etc.?

Again, great job,
Vik
hitman_kiwi in reply to vvshendeSep 18, 2011. 9:14 AM
You could flip the board after having bent it to get camber instead of rocker.
икотельников says: Sep 18, 2011. 7:33 AM
what trucks did you use?
wazupdoc says: Sep 15, 2011. 8:44 AM
okay so decent longboard wheels are around 40$ at the cheapest and trucks and 50$ and berrings are 20$ grip tape is also 10$ idk where u got 40$ from... just saying
czaugg15 (author) in reply to wazupdocSep 15, 2011. 2:38 PM
on ebay decent truck with wheels and bearings are around $33, these wheels are good for a homemade long board, because the point of making a long board is to save money.
dimtick in reply to wazupdocSep 15, 2011. 9:04 AM
I'm guessing the cost doesn't include the trucks & wheels.
to be honest I don't know anything about skateboarding (I wanna make these for my kids) but I've read that when you do all the fancy tricks that you go thru decks pretty fast but I think you can keep reusing the wheel sets.
my kids are daredevils and seem to lack a lot of the common sense that comes with age (I miss those days) so i expect to be making a few of these.
ilpug in reply to dimtickSep 15, 2011. 10:51 AM
an avid skateboarder can go through a deck every few weeks. Longboards like this are designed for just cruising around, not for actual tricks.
lwoodward in reply to ilpugSep 18, 2011. 1:20 PM
Just wanted to +1 to this comment. These are good instructions for someone wanting to try out longboarding or just cruise around. As soon as you start getting up to speed and really learning how to carve and pump, the limitations of the cheap trucks and wheels will quickly show. I'd hate to see an aggressive longboarder dissapointed when this set up doesn't perform because trust me, it won't. I commonly find myself trying to "tune up" these cheap truck/wheel combos from ebay and there is only so much that I can do for them. The difference between good and cheap equipment will greatly effect your experience. Just keep this in mind. Cheers.
dimtick in reply to ilpugSep 16, 2011. 8:01 AM
so you don't do tricks with a long board? i didn't know that. I think that's perfect for my kids.
I like the idea of making the decks because i think that they'll trash em but maybe a long baord will last longer. still think i'de like to make it but now maybe i'll use nicer quality wood like maple.
ilpug in reply to dimtickSep 16, 2011. 10:29 AM
depending on the age and responsibility of your kids, i think a long board would be a good way to start to get the feel of the board. after a while you can get them normal boards and let them skate freestyle. Don't bother trying to make your own freestyle decks, they are made specially and cannot be accurately recreated in a home workshop. Keep in mind that your kids will become a little bit more independant if exposed to skateboard culture, so if you are one of those grumpy anti-freedom parents, don't introduce them to it.
lwoodward in reply to ilpugSep 18, 2011. 2:14 PM
Plenty of skaters doing freestyle on longboards so it begs the question of what a "normal" board is. One does not necessarily move on from longboarding to freestyle, it may be the other way around or they may do both. Its not uncommon for skaters to have a "quiver" of skateboards. 1. Downhill board 2. LDP board 3. Carving board 4. Dancer 5. Park Board 6. Street freestyle (normal?) 7. Old School 8. Slider
Of course you may have 3 or 4 boards that are able to encompass most of these disciplines. Don't limit yourself when it comes to having fun on a board. :-D
Cheers
askinsb says: Sep 15, 2011. 11:53 AM
I was thinking the same thing about the measurements 1"x4"...That's going to be a tiny board. I'm guessing it's 1' x 4', that would make more sense.
czaugg15 (author) in reply to askinsbSep 15, 2011. 2:36 PM
yeah, sorry about that
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