Make Glass Beads From Broken Bottles (+video) by nepheron
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 Her's a video I made that shows you how to make some pretty nice beads from a couple of shards of blue glass.

If you want to learn more about this kind of art, it's called "lampworking". There are scores more tutorials out there!


VERY IMPORTANT!
In order to clear up the whole eye protection confusion:
DO NOT EVEN THINK ABOUT DOING THIS WITHOUT SAFETY GLASSES! Chips of glass can actually shoot out when you heat glass!
Whether or not you want to wear didium lenses is up to you! Personally, I do not wear them!


The torch I used is a Propane fueled Plumber's torch from Ace Hardware...nothing special!

Safety tips:
-Heat glass slowly, or it may fracture.
-Make sure your torch is not near anything flammable.
-WEAR SAFETY GLASS
-I have a fire extinguisher within arms reach, I recommend the same for you.
-Don't make large beads. They might break while they cool, or worse, while you wear them!
-Do some research! :D




 
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Step 1: Part 1

IMG_4782.JPG
I had to break up the video into 3 segments because YouTube doesn't like to upload things longer than 4 minutes.

When you make beads for the first time, they should be pretty small. When glass cools in the air, it builds up stress and may break (if the bead is too big)! Professional bead makers immediately put there hot beads into kilns where they are slowly cooled over several hours. You probably will not have access to such a kiln, so your first beads will have to cool in air. If you really like making beads and you want to make larger ones, get some vermiculate from any gardening store. The vermiculite is in a fine pellet form, so put your still hot beads in a dish of it such that it cools slower (the vermiculate insulates the beads, so it cool slower and introduces less stress into the bead)



Ok, the basic steps are:
-Take 2 shards of glass, and melt them together at the tips.
-Stretch out the melted part into a thin rod of glass.
-Get a bicycle spoke, cover one end of it with bead release/plaster.
-Heat the spoke until it glows red hot
-Wrap the spoke with the thin glass rod you just made.
-Heat the new bead such that it gets smooth and rounded.
-Let it  cool
-Pull it off the spoke and wash the clay off of it.

The torch in this video is just a plain old propane plumbers torch.
The glass is from a busted vodka bottle.
The clay is from a specialty store, but you can use plaster of paris instead.

1-40 of 192Next »
RainDog07 says: Jan 24, 2013. 9:38 PM
Great idea! The didymium glasses will enable you to see through the yellow sodium flare and a welding shop will have different diameters of stainless steel welding rod which I use as mandrels (the hole size is the same as the mandrel diameter.)
Not only do you get a nice finished product, but this enables you to get cheap - read: free - glass on which to practice. A MAPP gas torch will speed things up a bit and a propane/oxygen torch will shift it to overdrive, but I'm cheap and not willing to spend the bucks on one. If you want to learn more about beadmaking/flamework just do a search.
mmcgartland says: Jul 18, 2011. 5:25 PM
ty obviously u thought about the safety issues too
thumbalina says: Jun 27, 2011. 12:04 AM
Did yo make stringers with the recycled glass first?
nepheron (author) says: Jun 27, 2011. 3:10 PM
In this instructible, I did. However I now cut the bottles into strips. It's much easier.
wmcraver says: Dec 19, 2010. 11:11 AM
This looks like so much fun! Now I've gotta find a torch and the rest of the supplies. Thanks for the excellent pictures and demo videos.
thepelton says: Sep 29, 2010. 4:50 PM
Someone told me in another instructable that that blue glass comes from bottles of Harvey's Bristol Cream.
recycledtreasures says: Aug 18, 2010. 3:37 PM
Wow I have just found this site and read this whole discussion of bead making. I am the ED for a nonprofit and we want to make beads from wine and liquior bottles (never ending supply in my town) to decorate our garden art that we make from recycled stuff. I am looking for info on larger beads made with molds and a kiln. Anyone have info they can share? We are starting from stratch with no experience. Questions: What kind of kiln? What do you make the molds out of? How do you get the holes when you do it this way? Can you combine different kinds of glass this way? What about adding copper? any help would be greatly appreciated!
houptdavid says: Aug 26, 2010. 11:13 AM
You can use a regular pottery kiln BUT you will have to sit and watch it and turn it down at a set rate, or purchase a bead/fusing kiln with a computer controller. For info on kilnwork got to http://www.warmglass.com/ info on beadmaking http://www.lampworketc.com/forums/ There is a whole learning curve on this!
paqrat says: Aug 4, 2010. 9:28 PM
I believe I read somewhere that you want to use same type of glass. Apparently different types of glass may cool at different rates which isn't good for glass.
nepheron (author) says: Aug 5, 2010. 3:49 PM
Yes, it's very important that you don't mix different 'brands' of glass. The resulting contraction when the glass cools often causes a fracture.
mzamudio says: May 10, 2010. 10:07 AM
how long do you have to heat the glass before it starts melfting?
nepheron (author) says: May 10, 2010. 2:04 PM
 20 seconds? It's pretty fast.
bonecholampworks says: May 2, 2010. 9:06 AM
I have to agree with wickedglass...
I've been a full time lampworker for around 30 years, in the late 70's & early 80's, I was just that 'strange lady' who played with fire!  LOL...
At that time, I could count on both hands the amount of people in Canada & the US doing this professionally.
(Italy, Germany, a whole other story, and the most beautiful pieces oft came from there)
The influx of mass produced glass beads from China & India did cause some ruckus in the early 90's, however, collectors of fine glass & jewellery makers have come to the conclusion that many pieces of "Artisan" glass are tiny pieces of art, and have value.

wickedglass says: Apr 5, 2010. 12:27 AM
You have really been away from the buzz for a long time, jimmiek, but from one flameworker to another: lampworking isn't making a comeback, it's actually been building momentum for a long time and over the last ummm 15 years or so there's been a bit of an explosion and there's never been a more exciting time as right now to be working in this medium, pity you haven't kept at it, but it's never too late ;)
Thank you nepheron for posting this little instructable, it's often the way that someone's in-road into glass is something very basic, making bottle ashtrays in a campfire, bending glass over a brazing torch, and your bare bones approach is great! I hope I'm not complicating this approach too much by suggesting a way of making larger beads without cracking.
Once your larger beads are made, an immediate immersion in a jar of vermiculate will allow the glass to cool at a much slower rate. While it is not a way to properly anneal the glass, it will go a long way to help insure the integrity of a larger mass of glass. Vermiculite is generally available at hydroponics and gardening stores.
Happy beadmaking! :)
nepheron (author) says: Apr 5, 2010. 9:20 AM
 Thanks! I've heard of using vermiculate top slowly cool the beads. I'll add that tip to the first step :)
jimmiek says: Mar 21, 2010. 1:35 PM
I used to do lampworking/flameworking making animals, fish, etc. many, many moons ago (before the Cheap stuff came in from overseas and broke me) , you've inspired me to get off my duff and start experimenting with it again, it sounds like it's making a comeback, (I still have my torch and some other tools). When we made beads back then, you could just use baling or tie wire, let the bead cool a bit, stretch the wire while it was still red hot, and the bead would slide off ..... no releases or plasters ..... things change!
Nice instructable for recycling the colored glass, Thanks!!
nepheron (author) says: Mar 22, 2010. 2:25 PM
What?!?!?!?!?!?!?!?!?/ 
Please explain the whole bail wire thing. It sounds fascinating! I've never in my life heard of that before!!!
How did you stretch the wire? Did you have to stretch it far?

It is very important to keep methods from dying.
Certain glassworking skills have been forgotten over the eons, and this may be one of them. I like collect these methods and keep them alive. Pass on the knowledge!
Thank you!!!!!!!!
-Nepheron
WurdBendur says: Mar 30, 2010. 5:48 PM
Just use any cheap wire you can get at a hardware or farm store, except make sure it's not galvanized because heating zinc is a good way to poison yourself.

When it's red hot, you can pull on the ends to stretch it.
handprints says: Mar 27, 2010. 6:01 PM
Totally awesome!!  I have some pretty colored bottles that were just waiting to be this project!!!  I started practicing this morning and ran out of fuel.  Hopping to the store for more now.


thepelton says: Mar 17, 2010. 3:59 PM
Just one other thing occurred to me  today.  How would obsidian work for beads?
nepheron (author) says: Mar 17, 2010. 5:23 PM
 Obsidian melts at a temperature too high for propane to reach.
thepelton says: Mar 25, 2010. 4:00 PM
Pity.  I was imagining finding a deposit, and making a ton of beads.
muffin1 says: Mar 21, 2010. 1:05 PM
do you think it would be possible to make a lens with botttle glass? it would only be like, 2 inches in diameter and 1/8 inch thick. it wouldnt have to be curved but it could be, i was thinkiing about making a plaster mould, then melting the glass into it.

Think it could work?
nepheron (author) says: Mar 22, 2010. 2:27 PM
 What is the lens for? There may be a better methods, as I have dabbled in lens making myself!
muffin1 says: Mar 22, 2010. 5:35 PM
its just for lenses in goggles i was making... i wanted to go for glass and not plexiglass because glass is a really beautiful material. especialy considering the nice colored bottle i have. i might end up useing plexiglass circles with colored transparentsy behind them if all the tools and materials for the glass method get to expensive...
nepheron (author) says: Mar 22, 2010. 8:05 PM
Oh! I thought you meant a magnification lens! Yes, you could cut a circular lens out of glass with a bit of practice. It might be hard to do it with a bottle, though. You can get colored glass sheets at a steined glass store. They are easier to cut.
muffin1 says: Mar 22, 2010. 8:14 PM
Thanks for all your help :))))
btw, how whould i go about cutting a circle in glass? should i make a rotating jig with a glass cutter?
nepheron (author) says: Mar 23, 2010. 9:57 AM
Watch this video:
Search  "18 cut circle" on YouTube. My browser (chrome) doesn't support copy/paste, or I'd paste the link... LOL
 

Draw a circle, and score it slowly with any glass cutter (and cut curfs), like this:

SCORE.bmp
8bit says: Mar 24, 2010. 3:06 PM
Go Opera! It really rocks as a browser! It can do anything.

Thanks for all the glasswork tutorials, they are very helpful. 
muffin1 says: Mar 23, 2010. 11:36 AM
i think i get it now :D lol, thanks.
RaNDoMLeiGH says: Mar 23, 2010. 3:55 AM
cut a square with the edges of the circle touching the edge of the square. Then you can cut off the corners with the glass cutter. Check out  a couple books on stained glass from the library -- curves are tricky. You can use the ball end of the cutter to strike the curve from below and it will eventually crack and break off. Don't force it. The books make this really easy to grok, like with pictures and all.

Use a dremel or emery stone to clean up the edges. But beware of this --
DO NOT BREATHE THE DUST. It can kill you. Keep it wet wet wet and wear a face mask and eye protection.

Alternately find a stained glass shop and pay the guy a couple bucks to cut it for you, they have wet grinding tools. Never hurts to support a local small business.
muffin1 says: Mar 23, 2010. 11:38 AM
should i use a respirator or a face mask? i dont have a resporator so id have to buy one...
nepheron (author) says: Mar 23, 2010. 1:21 PM
 Nope! You only need safety glass. When you heat the glass it will sometimes shoot out little chips. If these got in your eyes, it's serious! The chips that the glass shoots our are too large for you to breathe in...you'd only need a respirator if you were grinding glass :)
strmrnnr says: Mar 16, 2010. 4:32 PM
You have some pretty heat proof fingers there buddy!

I don't think I could have last more then a couple seconds after the heat started to come through.
nepheron (author) says: Mar 16, 2010. 5:28 PM
 It doesn't get hot :D
mossimo3 says: Mar 16, 2010. 8:06 PM
How does it not get hot? I tried it with several types (more like colors) of glass and they all became incredibly hot (and I was using pliers!). Even after I let the glass sit for a few minutes it was still scalding hot, I know this because I burned quite a few fingertips. Are you using special glass because I broke a coke bottle, some little drink bottle (clear), and a dark green wine bottle.
christian2gothic says: Mar 18, 2010. 7:18 PM
i'm not sure if your stating that you broke the bottle on purpose for the project or the glass broke as you were heating the glass.

if the glass breaks as your heating the glass, then your getting it hot too suddenly.
you could try heating it a little slower by holding at the colder part of the flame and gradually moving it to the hotter part of the flame. it may take practice to know the limitations of different types of glass your using.

it breaks because one part of the glass is expanding really fast before the section near it gets a chance to heat up and get soft. so as it expands the colder part near it isn't warm enough to allow for stretching so it breaks.

i once saw a glass artist in Hawai make some really neat stuff, and he had to order special stuff to get the colors he wanted in his art pieces.
mossimo3 says: Mar 22, 2010. 4:44 PM
 I purposely broke the bottle; it did not break while heating. Unfortunately the glass appears to be holding quite a lot of heat and it makes it impossible to hold without pliers or something similar.
nepheron (author) says: Mar 18, 2010. 6:17 PM
I know what's happening.
Oh...how do I explain this...!
If you hold they glass like a ramp, it will direct the heat to your hand...hold it so your hand is below the tip of the glass shard, and put the thinnest part in the flame.

Here is a drawing. The blue triangle is the torch flame, and the dark blue rectangle is the glass shard.
flame.bmp
Speedmite says: Mar 18, 2010. 7:07 PM
=) applause. I guess not as many people as I thought play with fire....
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