Make "Lye-Free" Liquid Castile Soap From Your Kitchen

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Introduction: Make "Lye-Free" Liquid Castile Soap From Your Kitchen

This particular recipe is a base process to start making your own liquid castile soap from home.  It is repeated in several articles, books, and internet sites as being “lye-free” However, please keep in mind that all soap has had some form of lye in it at one point or another (if you can find a recipe that is completely “lye-free” during the WHOLE process we would like to know).  The goal here is to remove all the lye during saponification so you will not have any left in your final batch.  We want you to feel free to experiment with different oils however, to keep it “lye-free” use the measurements of the oil, water and KOH (potassium hydroxide) as stated below.

Step 1: Materials Needed

*  47 oz organic olive oil (technicallycastile soapis only made from olive oil but, feel free to try something completely different)
*  32.9 distilled water
*  9.39 oz KOH (potassium hydroxide)(where we get ours)
*  (Later at dilution) 80 oz of distilled water

(all pots, spoons, bowls etc. make sure they are stainless steel and/or heat safe)

*  Slowcooker (one that you will only use for soap, do not use again for food)
*  Accurate scale
*  Stick blender, immersion blender
*  Large stainless steel pot
*  Spoons
*  Bowl(s)
*  Vinegar
*  Gloves
*  Goggles
*  Hat
*  Containers to store your soap
*  Notepad and pen

Make sure you can set aside enough time during the day to give attention to your project without any distractions (easier said than done), have all of your materials ready to go, and ingredients already measured in safe and covered containers.

Step 2: Remember the Movie Fight Club? Yea…they Were Using KOH

Intended for educational purposes only
Image source Fight Club. Director David Fincher. 20th Century Fox, 1999, film
(Click here if you do not see animation)

First Aid for KOH

If KOH is in contact with your skin, first treat the area by rinsing with vinegar and then water for 10-15 mins.  Contact with the eye can cause severe damage and even blindness so, it is great to keep an eyewash solution nearby in a squirt bottle (can be made of distilled water or a sterile saline solution)  Rinse infected eye out with the eyewash solution for at least 10 mins.  Have a phone nearby with the number to poison control center ready.

Find a local center near you

National Hotline 1-800-222-1222

Step 3: Waiting on Naptime...

Keep children and pets away from your work area and make sure the room is well ventilated.

Step 4: "Suit Up"

You will be working with lye and an immersion blender so, we recommend that you wear long sleeves, a hat, gloves and goggles during the complete process.

Step 5: Warm Up

Okay, Let's Go!

Start with 47 oz of olive oil in your slowcooker with the setting on low.

Step 6:

In a stainless steel pot, fill with the 32.9 oz of distilled water and place it on a heat safe surface. Get ready to pour the 9.39 oz lye into the water. Repeat: pour the lye into the water, DO NOT pour the water into the lye!

Step 7: Go Slow

Pour very slowly and be careful that you do not splash the mixture around or breathe in any of the vapors that begin to rise up.

Step 8: Lye Into the Oil

Slowly pour the lye/water mixture into the slowcooker and stir with your heat safe spoon.  It’s really cool watching the oil become cloudy when you add the lye.

Step 9: Stir Forever

Use your immersion blender to stir, stir, and keep on stirring. This is where you put all the work into it. Don’t give up and be careful of splashing.

Step 10: Trace

In about an hour and a half you should have it at such a thick consistency that it seems to “trace” the path of your mixer.
Once your soap is at this point we need to let it sit and do its thing. Put a lid on it and in every 20 mins,  slowly stir it back up.

Step 11: Thickening

Your mixture is going to get thick (kinda the point) so go ahead and put up the immersion blender and use your heat safe spoon from here on out.  Besides, using the blender at this point will only add more oxygen and cause the soap to fluff up.

Step 12: Keep on Going

You want to get it to the point where it is translucent and thick and this may take a couple of hours of getting up and down to check on it. Be patient…

Step 13: Testing

To test your base to see if it is ready, pour 1 cup of hot water into a glass and stir in a small sample of your paste.

Step 14: Can You Read It?

If you can still see thru your glass then it is ready otherwise, chill out and let chemistry do its thing.

Step 15: Transfer

After you have tested your paste, place it into your large stainless steel pot.

Step 16: Dilution

We are going to add a total of 80 oz of hot/boiling water on top of the paste and GENTLY stir the water in (just a little bit).  Cover the pot and let it sit overnight to settle.  You want it to calm down and slowly dissolve into the water

Step 17: There You Go...

Congrats to you!!!
You should have woken up this morning with your own homemade liquid soap:)  If you want to make sure that the soap is fully cured and the lye is no longer active, wait 3-4 weeks before use.

Once again this is only a basic liquid castile soap and it is a great place to start.  From here you can experiment with scents, oils, dilution etc…

Open Source Soap Co.
OSSC is starting from the beginning to develop a liquid base soap that is versatile in your home, easy on your wallet and kind to our environment.  We are testing, documenting and sharing our process along the way because, we believe that everyone should have the right to know what is in their products and how they are made.

Basic "Lye Free" Liquid Castile Soap
-An all around great basic cleaner with only 3 ingredients used.  Great start for beginners.
This is a from scratch recipe that uses KOH potassium hydroxide lye and should not be attempted unless you will take it seriously and follow all the safety precautions.

Next project?

Foam Pump Mason Jar Soap Dispenser
Create your own foam pump mason jar soap dispenser from material that you may already have in your home.  Did you know that the foam soap that you buy at the store contains mostly water? And that it is actually the pump itself that creates the majority of the foam? Save yourself some money by diluting 6 parts water to 1 part of your favorite liquid soap

2 People Made This Project!


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Please be positive and constructive.




This is a fantastic tutorial - I did soapmaking for the first time recently and it was awesome. :D

Love all the gifs!


(blushing) Hey thanks so much, and it is greatly appreciated :) I have also found that soapmaking is a lot easier than what I first imagined yet, it still offers that right amount challenge to make it the best that you can. We will post more in the future, the plan is to publish as we go (dish soap, hand soap etc).
Good luck on your future endeavors with soap as well :)


I've found it always best to run your own lye calculations to avoid many of the complaints I see posted. When I ran lye calculations, I found the following:

Oils: 48 ounces

LYE KOH (Potassium Hydroxide): 259 grams (its always best to use grams to measure your lye)

Water (to mix with the LYE): 18.24 ounces (517.09 grams or 1.140 lbs)

Here is a soap calculator to use. Its not the only one, but the one I prefer:

I've not yet made this recipe, so I'm not sure how much water will be required to fully dilute the resulting soap paste, so I'll start with the noted 80 ounces and see if I require more or less.

My experience is mostly with Cold Process (CP) soap making, and have just started playing with liquid soap making. Its different, but still just as interesting and enjoyable as making bar soap.

You use KOH, so how come it is lye free? ;)

No lye in the end product after the reaction process.

thanks for this fantastic and amazing tutorial. i have bookmarked it for reference.

I tried my first liquid soap testerday but it didnt turn out great at all. First, i got kOH from a local market in Nigeria where it is referred to as Caustic potash. when i mied it in dilution water, it didnt sizzle or fume or get hot or anything at all. it was just like adding salt to water. the water didnt get clear too and had some impurities in it.

I went ahead and added it to my oil miture anyways and the disaster began. Nothing happened at all. It was just like i added water into oil and even after heating and stick blending it for a while, it didnt emulsify nor did it begin to thicken. my measurement was;

coconut oil 500ml

olive oil 500ml

castor oil 250ml

koh 9oz

water 27oz

even after leaving it over night, i had a bowl of oil seperate and sediments below whuch i drained out eventually. I dont know what to do, i followed a strict measurement and niw wim so skeptical about trying again for fear that id waste money again and get similar result at least until i can be sure about what i did wrong.


I'm sorry, this does not use lye because, it is implied lye is bad, but you're using CAUSTIC SODA? How is that not as dangerous?

At least you can buy food grade lye...


to make any soap you must have lye. Its chemically required for the Saponification.

Saponification is the chemical reaction between an alkali (lye) and a fat or oil to form soap. If you read the post you'll see she says "lye-free" is the status of the liquid soap after the entire process has completed. Left over lye would burn or irritate the skin.

I was so happy with this recipe until I awoke this morning to find a thick gelatinous mess. Some of the castile soap may be pourable, but most too thick to stir. I assume boiling water and adding it to the pot is the answer. I looked through the questions below, but I don't see where you answered that question asked there.