Make Your Own LED Wedding Table Cards

 by JerseyJ
Contest WinnerFeatured
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For years I've been drawn to stuff that lights up.  Maybe it was all the glow-in-the-dark toys they made back in the 80's.  Maybe I'm just part moth.  Whatever the case, when I started planning for my wedding I knew that I wanted to make something myself that was unique and lit up and looked awesome.

My original idea was to make some kind of LED centerpiece.  I was looking online and found that there are already many prefabbed setups to make LED centerpieces, but nothing really gave me the unique twist I was looking for.  Finally, I stumbled upon the idea for edge-lit holiday cards at Evilmadscientist.com which linked me to the LED Throwie Instructable, which in turn led me to all the other cool stuff on this site.  It was then that my idea for light up table cards was born.

Before delving any deeper, I'd like to give one cautionary note to anyone thinking of making these.  Though they are fairly simple to make, (I'm not the handiest or most artistic guy in the world, but I still pulled it off), they are time consuming.  You're getting married and there's a ton of other stuff you're worried about.  You need to make sure you start the project early and leave only the last steps for right before the wedding so you don't find yourself in a mad dash to finish these the night before your wedding.

In the end, the payoff can be pretty cool though.  Unless you're friends with one of the 150 or so people at my wedding, chances are your guests will never have seen anything like it before.  It's definitely a nice touch and something that people will even take home with them and still look at until the battery dies out.

Finally, remember this will not be very impressive if you're having a very bright reception.  For instance if your reception will be outside during the day, this won't really work.  If you get bright enough LEDs though you should be able to see it decently well even in a normally lit room and it will look fantastic in a dimly lit or dark room (like when they dim the lights when everyone's dancing etc.)

OK, now let's cut to the chase...
 
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Step 1: Materials, tools, and cost

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Here's a list of what I used for the project.  As always, there may be a cheaper or better way to do a few of these things so use your imagination.

Materials:

Large 2" Binder Clips (Office Depot or any office supply retailer)
1" Poster Strips (Office Depot or any other office supply retailer)
LED lights of your choice (Buy-LEDs-Online.com or multiple other web-based supplier, eBay etc.  See next step for LED buying tips)
CR2032 Lithium Batteries (Buy-LEDs-Online.com or multiple other web-based supplier, eBay etc.)
3/8" Polypropylene Rod (US Plastics or other plastics retailers)
1/16" Acrylic sheet, Precut into 3-1/4" x 2" Rectangles (Ridout Plastics or other online plastic retailer/fabricators)  Can you cut acrylic yourself?  I wouldn't recommend it unless you have done it before.  To do it efficiently you'll need special saw blades.  To do it the hard way by scoring and breaking it would take forever.  Trust me, getting it pre-cut was fairly inexpensive and well worth the time savings and gave me prefect cuts which I could probably not do myself.
Printer Paper

Tools:
Scissors
A clamp (I used a bar clamp)
A drill (If you don't have one, borrow one)
A Dremel rotary tool if you have one.  If you don't then this Dremel Engraver (Online or at your local big-box hardware store) which is pretty inexpensive.
#11 Drill Bit ( 4.8514mm  .191") OR a close equivalent.  Note:  If you cannot get the exact size you may need to ream out the hole a bit if you have a smaller bit, or use crazy glue if you have a larger bit.  You can find this size bit online but might have trouble finding it at your local hardware store.
A file
A printer (or access to a printer)
Tubing Cutter or other cutter (Outdoor snips for cutting branches might work.  Anything that can give you a fairly clean cut on the polypropylene rod)
Metal Cutting Blade from a Reciprocating Saw There may be other blades that give the same width cut, but this is what I had lying around.  I rigged up a little handle for it and used it to make the slots. (I wouldn't recommend actually using a reciprocating saw, just use the blade form one and do it by hand)

Safety Items:

I only used Earplugs (the engraver is loud), but if you'd like to be extra careful I believe the manual for the engraver recommends safety glasses and a dust mask whenever using it.  I think the dust mask is more for when you are engraving glass or metal, but whether you want to use it or not is up to you.

Earplugs How To Put In Earplugs Most people don't do this the right way
Safety Glasses
Dust Mask


Optional:
Spray Paint
Thin plastic sheet for pull-tabs

Cost:


Of course everything at your wedding is being done on a budget and one of the main reasons people like to DIY is because it cuts down on the cost of professional services for things like invitations etc.  These place cards will probably end up being more expensive than a standard paper card (unless you were planning on something super fancy) but in the grand scheme of things they aren't too bad.

My best estimate on the cost for materials comes out to ~$1.25 per card plus maybe a little bit of shipping depending how much you get online.  Keep in mind couples get one card, so for a wedding of ~150 you'll be making maybe ~90 cards.  As with any project though: Always order 10% more than you need so you have extras

The Only tools you may have to buy are the Dremel Engraver which is about $20 and maybe the drill bit, saw blade, and tubing cutter which are each a few bucks a pop.  Overall you should be able to do a wedding of ~150 people for $150-$200.  It's not the cheapest way to make table cards but people will definitely think you spent more than that to make something like this
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mahajan says: Feb 8, 2013. 10:52 PM
how have you placed LED ports on battery?????
jlee jiawen says: Jan 25, 2013. 8:02 AM
Hi I'm just curious to know. What other materials could i get to replace the Polypropylene Rods
vigneshwaranece says: Jan 24, 2013. 8:01 AM
hi i need the schematic for controlling rgb led through microcontoller can you send it to vignesh220ece@gmail.com
ToxicAvenger says: Aug 8, 2011. 9:36 PM
I know nothing about electronics but can you put an rgb led in there and it'll still change colors or do you need other things to make it change colors
LostRite in reply to ToxicAvengerDec 12, 2012. 3:00 PM
you need another circuit to make it change color. Most simply, a microcontroller and a single resistor are all you need. In total, $0.86 for the microcontroller and a penny for the resistor. The other thing worth mentioning is that you would need some soldering. If you are more interested I could send you a schematic and the if you really want, the program to make it run. Cool idea :)
espo2demo says: Apr 22, 2012. 7:50 AM
Hey I know my post is about a year or two off but I came across your instructable while searching for an LED cube instructable and coincidentally I just got engaged to my gf back in February. I am looking to use this idea for both my engagement party this summer and wedding for next summer however I already purchased the acrylic from rid out (after a serious amount of looking around no one was as professional and cheap). My problem is the website listed for the LEDs doesn't work anymore apparently, and I found some other websites but I don't trust the sources because the websites look real shady. Do you happen to know of anywhere else cheap to order the LEDs from? I'm probably using white (cold light not warm light) if this doesn't look good I'm probably going with Blue, so I don't want to take my chances because I'll probably be making several purchases. Any help would be greatly appreciated, and by the way this was a really clever idea.
LostRite in reply to espo2demoDec 12, 2012. 2:56 PM
This is probably too late, but for anyone else wondering this I buy most of my LEDs from either mouser or tayda electronics. They are both very legit, cheap, fast shipping, and high-quality.
JerseyJ (author) in reply to espo2demoApr 22, 2012. 8:31 AM
I honestly haven't purchased any LEDs in a while so I can't give any advice beyond the calculator I mentioned in the post. You might want to try asking the question on the general forums or looking at some of the other LED 'ibles for a recommendation though. Obviously there are a ton of projects with LEDs on here so I'm sure someone can recommend a good vendor.

Sorry I couldn't help, but best of luck with the project!
espo2demo in reply to JerseyJApr 23, 2012. 9:18 AM
Hey, thanks for the quick response... I found a spot pretty good prices but the LEDs aren't water clear is that an issue? they are 55 degree viewing angle and 4,000mcd .
LostRite says: Dec 12, 2012. 2:48 PM
I made a few of these today but found that either the light doesn't diffuse enough or I had the engrave a lot deeper than expected. Did you have this problem too? Yours looks much prettier...
LostRite says: Nov 7, 2012. 12:44 AM
THIS IS SOOO COOL!!
Squash says: Nov 4, 2012. 9:20 AM
Awwwsome! Unique idea. We had some friends marry recently and it seems as though they are mind-readers because they used our song choice, game choice and other ideas we had already discussed for our possible, future wedding. Now we are on the hunt for differnet ideas so not to be known as the copying couple. Lol. This is a GREAT idea we will add to our new selections. Thank you!
patchrick says: May 10, 2012. 4:51 PM
Alright, first I want to say this is a FANTASTIC idea and your parts list and instructions are VERY helpful. That being said, I'm kinda stuck on this step. Well, sort of. I have it all assembled and it lights fine. But when trying to do the pull tab setup, there's just too much grip where the clip holds onto the leads and battery, and it moves the battery along with the tab. I tried paper and plastic with the same results. Any suggestions? I'm testing my LEDs tonight to see how long they will last, but I'd kinda rather have the pull tabs so that they can be brought to the reception venue before the day of if necessary.
hailster says: Oct 23, 2011. 6:06 AM
Awesome idea! We're currently in the process of planning our wedding and when we were trying to figure out how to decorate the tables this Instructable popped into my head. I remembered reading it when it was first posted and thinking how neat it was but never thought I'd be able to make them.

I can't wait to get started on this project.
LazersEdgeEngraving says: Dec 16, 2010. 7:10 PM
these are definitely a great way to put them together. I have made some similar before. however to save time on this step ... my husband & I have a laser engraving business ... where we can laser engrave all your cards for you, and laser cut them to the size and shape you prefer. it's always an option and may even cost the same amount that you may pay for just the acrylic cut alone. just wanted to let you know that there are more options out there, that may make it easier for the newlyweds and still be able to do DIY projects all in one.
creosino in reply to LazersEdgeEngravingOct 13, 2011. 8:00 AM
Don't bother with LazersEdgeEngraving, poor communication if they ever get back to you
Paulybo says: Jun 19, 2011. 7:21 AM
JerseyJ, thanks again for this instructable. I just got married on June17th, and these place cards were a huge hit. It was a Friday evening wedding in a modern space and it fit in perfectly. I will upload some photos once I receive them. It was well worth the effort as many guests took them home as wedding favors. The lights I tested stay lit for over a week (although they get dim after a few days). I pulled out tabs inbetween the battery and light about 6 hours before the wedding started and they were just as bright at the space. If your event space is very bright, you wont get the same effect as a darker room. I saw several photos on facebook the next day of just the place cards. Thanks again, Paul
JerseyJ (author) in reply to PaulyboJun 19, 2011. 2:25 PM
Awesome! Definitely would like to see some pics when you get the chance.
Ciege666 says: Jun 13, 2011. 5:30 PM
Has anyone tried to do this with Acid Etching ? Just had the idea and it might be much much easier and quicker with a similar effect.
arbita2 says: Jun 4, 2011. 9:34 AM
good-thank you
mpili says: May 4, 2011. 7:02 PM
im doin this project for physics :)
hybrid_snyper says: Apr 1, 2011. 5:39 AM
Thinking about doing this for my wedding, really cool idea. Would love to see some photos of them being used on the day.
vyncynt says: Feb 14, 2011. 12:23 PM
simple, practical, very cool.
thanks for sharing.
FyreAntz says: Jan 9, 2011. 8:23 PM
Rediculously kewl 'Ible! Thanks for sharing!
zer0_da_hero says: Dec 19, 2010. 10:38 AM
The most clever ideas are the simple ones. Now, I can't wait for some one I know to get married so I can jump in to assist with this idea. It would normally be impossible to convice a guy to assist on a wedding but this is proof that with the right mix of techology, you can get a guy to do anything.
firestarter24 says: Nov 23, 2010. 7:49 AM
This project looks fantastic, and I tried making one myself using blue LED lighting. Looks great! My fiancee liked the way my prototype one looked, and I am most likely going to make these for our wedding reception coming up next year.

The only modification I made was using a "rectangular LED" and just cutting a notch in the acrylic glass. I lined the bottom edge (covering the sides of the LED) with black electrical tape before putting the name plate in the clip/holder. The rectangular LEDs have really wide viewing angle and with a brightness of ~2500 mcd, they look great. This also eliminates the need for the plastic tubing to hold to card and LED. Thanks for the Instructable, and great job!
The House says: Oct 13, 2010. 1:35 PM
We need to talk. How do I sell this idea to my lady. She won't let me make anything for our wedding and I have the itch to do something on my own.
guitarwizard94 in reply to The HouseNov 11, 2010. 3:52 PM
make one and show her how nice they look? When she sees them for real she may change her mind lol
n00b001 says: Oct 4, 2010. 1:18 PM
Simple, but very nice.
JerseyJ (author) says: Sep 2, 2010. 4:46 PM
Thanks for all the positive feedback everyone. If anyone actually decides to undertake this for their own wedding or special event feel free to ask questions.
Paulybo in reply to JerseyJSep 2, 2010. 6:41 PM
This was a great idea. This is one of the ideas I proposed to my fiancee that she was ok with. I might be interested in seeing photos of your event space. I was worried that if too bright, the LEDs might take over all the photos. I hope you didn't feel this was true.
JerseyJ (author) in reply to PaulyboOct 1, 2010. 11:57 AM
They're definitely not bright enough to overpower the event space. The LEDs will light up the cards nicely but the light is dispersed enough that it won't turn your tables into huge glowing masses of light.
Paulybo in reply to JerseyJOct 1, 2010. 12:47 PM
Once I got some fully assembled, I noticed the polypropylene tubing dimmed the LEDs from most viewing angles, but kept the place card very bright. I had put together a few by etching a place for the card directly onto the LED. I felt it held the card well enough, but the light was overpowering.
Paulybo says: Sep 22, 2010. 5:41 PM
I just wanted to say that these instructions are great. I can tell that you put a lot of thought into it and tried a lot of different options. I tried modifying things here or there and when it came down to it, your original ideas ended up being the best option.

The only things I found to save time or money was using a roll of foam mounting tape and buying polypropylene tubing from Ace Hardware or possibly Lowes. I got the 3/16" ID and 5/16 OD tube. It is rigid and holds the card well. In addition, it holds the LED very tight (although you cant push it up all the way up the tube). This tube has the same cloudy color that keeps the light from shining off to the sides.

I have spent about $85 on this project ($8/100 leds (ebay), $13/100 batteries (ebay), $59/155 name cards (ridout plastics - best prices), $5/2 rolls of foam tape (Walmart), and $1/5 feet of tubing (ACE). I was able to borrow the other equipment like the dremel. I believe I could make about 85 finished products ($1 per card), but I will probably only need to make 70.

Thanks again. Ill let you know if I need any more help, but your instructions are stellar.

JerseyJ (author) in reply to PaulyboOct 1, 2010. 11:53 AM
Glad to hear it's working out! Make sure you post some pics of your event, I'd like to see them in action.

I did check out some LEDs on eBay. My only word of caution is that I found some were not as bright as advertised. Make sure you test your cards out in normal and dim lighting prior to the event to make sure you're getting the brightness you need out of them. And remember to use the lumens calculator for your LEDs. Something may be listed at 10,000 MCD but have a very small viewing angle and thus not sufficient to really light up the card, while an LED listed at 2,000 MCD with a very wide angle will put out alot more light.
Paulybo in reply to JerseyJOct 1, 2010. 12:38 PM
I agree with you on this. I think mine were rated at 5,000 to 10,000 MCD at 160° angle, but I don't think they are as bright as advertised. I think they are great, but I would not want them to be any dimmer. I tested a few batteries and LEDs that stayed bright from 4-7 days. I still plan to use the pull-tabs so I can fully assemble them a week before the event (June 2011).
Zhuzhu says: Sep 2, 2010. 7:34 AM
How about a blob of hot melt glue to attach the card to the LED? Quicker & easier than the polypro rod, and would probably look at least as good.
JerseyJ (author) in reply to ZhuzhuOct 1, 2010. 11:54 AM
I was trying to avoid things like glue. As I said in my 'ible, I'm not the most artistic guy in the world and when glue got involved in some of my prototypes things started to get pretty messy :)

But if you can do it and make it look good, go for it.
ruurdjan in reply to ZhuzhuSep 8, 2010. 5:23 AM
Or just saw a slot in the LED itself. Drop of superglue, and voila. Should be ok with a 5 mm led and 2mm card.
kkimball says: Sep 30, 2010. 8:14 PM
Amazing, amazing idea!! I'm not even close to being married (I'm not even dating anyone) but I like LEDs and I'm going to have to ask my future husband if I can do this--cause it's just too cool to pass up 8D

Just one question, and I might have missed something (it is late and I'm pretty tired) but what did you do with the silver handles on the binder clips? Did you cut them off or take them out?

Sorry if this is really obvious...
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