Make a Custom Wooden Baking Dish

 by technoplastique
Featured
Cute little cardboard mini loaf pans and fancy cupcake liners are super trendy in specialty stores, but I wanted something a little fancier for gift giving. I picked up some food safe glue and some untreated wood veneer and made exactly what I had in mind. After a couple of prototypes I have a working method ready to go, with plenty of time to make a bunch before the holidays!

This video is a quick overview of the process:
 
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Step 1: Materials and Equipment

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Materials
- Wood Veneer - Make sure you're getting an untreated wood that is NOT paper backed. Stick with common types of wood - maple, walnut, cherry, etc. It's even better if it's a tree that grows something you eat (like the ones I just listed.) Some exotic wood species have naturally occurring chemicals that you don't really want to consume.
- Wood Glue - Make absolutely sure that the label says it is approved for food contact (indirect food contact is fine.)
- Waxed Paper - It's handy in the gluing process to prevent things sticking where they don't belong.
- Parchment Paper - Use this when you actually bake something in your dish - the finished product isn't water (or batter) tight and you may not want food touching it directly anyway.

Equipment
- Scissors and/or a Utility Knife - Cut the wood veneer with this. Make sure you have lots of blades if you're using a utility knife.
- Clamps - Find all the small clamps you own before you start.
- Masking Tape - Keep everything in place.
- Clean Brushes - You'll need a brush for water and a brush for glue.
- Small Container - You'll need some water handy for the bending part of the process. Any clean little jar will get this done.
SlickSqueegie says: Jan 10, 2012. 4:48 AM
very very cool idea! you could further protect this little gem from water by applying a food safe finish. Here is a finish I made and it seems to last a good long time before you re-apply.
SlickSqueegie in reply to SlickSqueegieJan 10, 2012. 4:52 AM
Oh wait! this is going in the oven isnt it? then it wont be a good solution. I do know "Tung oil" is food safe AFTER curing and is very heat resilient.
narf7 in reply to SlickSqueegieJan 22, 2012. 8:52 PM
Err...isn't Tung oil extremely flammable? I was under the impression that it could even spontaneously combust (a bit like linseed). I learned this when I was finding the appropriate finish for our bare wooden floor.
SlickSqueegie in reply to narf7Jan 23, 2012. 9:30 AM
not after it cures...
technoplastique (author) in reply to narf7Jan 22, 2012. 9:09 PM
If you wanted an oil finish I would just go with olive, walnut, something like that. I'm sure those are safe for the oven!
narf7 in reply to technoplastiqueJan 22, 2012. 11:40 PM
I agree. I was just pointing out that the tung oil is most probably going to set your well crafted pots alight :o) I would use olive oil. Thanks, by the way, for a fantastic instructable. I am going to be checking out your blog, your instructables and the how do you make it blog as well. :o)
SlickSqueegie in reply to narf7Jan 23, 2012. 9:31 AM
It will not "set your crafted pots alight" it is the most resistant to heat AFTER CURING.
ironsmiter says: Oct 17, 2011. 11:52 PM
Thanks for sharing the idea!
No off to www.x-tremegeek.com with you, and start selling your bento-box bake-ware.

I worry a little bit about the glue holding up to bread baking temperatures...

How long and how hot have you tested?

For microwaving, this sounds perfect.
For the oven, I'd be tempted to do decorative fastening with these
http://www.officedepot.com/a/products/613827/Office-Depot-Brand-Round-Head-Fasteners/

I see all sorts of origami shapes potentially for baked goods.
technoplastique (author) in reply to ironsmiterOct 18, 2011. 6:42 AM
It seems that moisture has much more to do with how it holds up than heat. When the wood is dry it doesn't try to re-shape itself, so there's no stress on the glue. I've microwaved it with fairly moist dough in it for 9 minutes and baked it at 400 for half an hour with no visible effects. The glue didn't release any odors, either. Before I made a dozen for holiday gifts I would test it out on one with my intended recipe, but I was honestly really surprised at how well it held up! I'm dying to design some more shapes and sizes, too.
josephmoyer1023 in reply to technoplastiqueOct 19, 2011. 6:41 PM
yes you are right.. It seems that moisture has much more to do with how it holds up than heat. Very Nice information very useful.

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debdegraeve says: Oct 18, 2011. 4:59 PM
Beautiful, elegant shaped container. Could be made from other materials for other uses.
rhondacameron124 says: Oct 18, 2011. 4:19 PM
Very very good idea.. you are so creative person.. Good job. thank you for sharing this topic to us..

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rimar2000 says: Oct 18, 2011. 3:56 AM
Very good idea!
technoplastique (author) in reply to rimar2000Oct 18, 2011. 7:04 AM
Thanks!
jessyratfink says: Oct 18, 2011. 6:27 AM
This is so awesome!
technoplastique (author) in reply to jessyratfinkOct 18, 2011. 6:42 AM
Thank you!
Penolopy Bulnick says: Oct 17, 2011. 9:57 PM
I agree, I like that much better than cupcake liners!
technoplastique (author) in reply to Penolopy BulnickOct 18, 2011. 6:42 AM
Thanks!
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