There are several excellent Instructables about making sails from poly tarps
and traditional cotton
, but so far none for Dacron. Well, time to fix that!
In this Instructable, I will be making a sail for a Buzzards Bay Rookie, a small one-class sailing dinghy that was popular in Southeast Massachusetts about a hundred years ago. The Rookie fleets were eventually replaced by Optis in the '50s or '60s, but you can still find a Rookie hull here and there. We restored one at the Woods Hole Historical Museum this winter, and I made the following sail for it.
You may be wondering why I would make a modern Dacron sail for a 100 year old boat. Good question. The builder of our boat, Oscar Perry, was famous for boasting that he could build a Rookie in a single day. Given this attitude, do you think Mr. Perry would have used Dacron cloth, seamstick, and luff tapes if they were available to him? Of course he would have! So, although this sail is not period in terms materials, it is most definitely fitting in with the spirit of the original.