Make a Microbial Fuel Cell (MFC) - Part II

 by egbertfitzwilly
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This instructable provides detailed directions for building your own microbial fuel cell using Jello, Saltwater and Septic Tank treatment. It's based on the information provided in Make a Microbial Fuel Cell (MFC) - Part 1

This is a true fuel cell in that both the anaerobic and electrolyte media are replaceable and the salt bridge may be serviced as needed. The fuel cell consumes organic material and produces electricity and methane ( or more properly biogas include CO2 and other gasses ). These are captured in a methane store for further processing....Okay, it's a balloon and I have no idea what you should do with the biogas except be careful and experiment with it.

We'll be using a traditional two cell design with a gelatin/salt bridge. Most commonly agar is used but we'll be trying both traditional unflavored gelatin as well as hide glue. Yes, you can actually use Jello brand flavored gelatin and I would be very interested in your results.

I also intend to experiment with gelatinous nutrient medium in the anode chamber. It seems to me a gel based replaceable anode would be a significant enhancement to the utility of this technology.

The device has two relatively small chambers (approximately 100 mL). In theory microbe population densities are primarily a function of nutrients and not space and we should be able to obtain (more or less) the same charge out of a 100 mL cell as we would from a 1L cell with the same population.

Now let's take a look at the materials we'll be using.
 
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Step 1: Bill of Materials

P1010098.JPG
Tools:

Drill Press or Drill with bits
Soldering iron with solder
Measuring cups
Skewer ( wood or metal )

2 power tool replacement brushes
I got these from the specialty hardware department at ACE
2 1x1x1 PVC Schedule 40 Tee
3 1" PVC Schedule 40 Connector
1 1" PVC Schedule 40 Slip Cap
2 1" PVC Schedule 40 Plug
1 1x1/2 Slip vs FPT threaded adapter
Titanium fishing lead
Clear plastic wrap
Rubber bands
Salt Bridge Medium
  • Knox Unflavored Gelatin
  • Hide Glue (powdered not liquid)
  • Agar
Household salt or lye
Anaerobic Innoculent
  • Microbe-Lift Septic Tank Treatment - Ace Hardware
Make sure you rurchase an anaerobic treatment, there are a number of treatments including
Rid-X which are not specifically anaerobic. I have not tested these and have no idea what results
their microbes may produce
  • Wastewater primary effluent
  • Fish bearing river, creek, lake or stream sediment
  • Prepared culture such as E. Coli
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egbertfitzwilly (author) in reply to pleng1Dec 10, 2011. 6:54 AM
My proposal for a septic tank solution is in the process of being tested in a 5 gallon bucket but I will share it with you. It derives from this design:

http://www.instructables.com/id/Make-a-Microbial-Fuel-Cell-MFC-Part-III/

Which is also one of mine.

A septic tank requires what is called a single cell design, that is a cell which is deep enough to provide an anaerobic area ( oxygen free) and allows for oxygen to be absorbed from the air near the surface.

A septic tank is perfectly suited to this requirement. First the tank is generally sealed. The liquid media within has a broad surface area which allows more oxygen to be absorbed. Since gas uptake from air only penetrates about 6 cm the lower area provides an anaerobic chamber. There is plenty of food and bacterial activity here which can be trapped.

The challenge of a septic design is in the electrodes. For this I propose two variants on a novel solution. In the commercial world there are many products design to control electro-magnetic radiation in laboratory and development areas. Among these products are various paints which contain carbon. This is used to paint the walls and ceilings to capture stray EMF.

Do not immediately drain your septic tank, try this with a 5 gallon plastic bucket first.

This paint can be used to provide an electrode surface. The tank must be drained and cleaned. Paint the bottom and a foot or so up the side with carbon paint. Use a standard "grounding plate" from the same source to tap the carbon and run a lead out of the tank.

Paint the upper portion of the walls similarly. Make sure to go a foot or so below the low water mark of the tank. Attach a grounding plate to this section and run that lead out of the tank.

Refill the tank and resume use. Once bacterial activity begins in earnest power should begin emitting from the leads. This should provide sufficient energy to continuously trickle charge a series of batteries for use in specific applications.

From the same sources ( I use lessemf.com, I am not affiliated with them but have had good experience with their products ) one can obtain conductive cloth made from vapor deposition silver over nylon. This can be floated on the surface and may increase power output. That's the point of the current experiment cycle.

Also if one can keep a slight air flow over the surface which does not disturb the water power output will increase from the additional oxygen which is made available.
Slicerr2 says: Apr 5, 2013. 5:09 PM
would nutrient agar work i have some extra from petri dishes i was making
colinroberts says: Jun 14, 2009. 7:42 AM
Could you run the biogas through the algae CO2 scrubber?
egbertfitzwilly (author) in reply to colinrobertsJun 14, 2009. 7:59 AM
Indeed, you have stumbled onto the subject of my next instructable. Ideally the cycle works from algae->MFC->biogas->methane->generator->algae. The carbonated waste water from the MFC is used to provide supplemental CO2 for the primary algae generators while the biogas and generator exhaust is scrubbed by the algae feeder reactor. The exhausted sludge from the MFC is used as fertilizer or biomass for carbonization.
pleng1 in reply to egbertfitzwillyDec 9, 2011. 10:31 PM
Great Job brother ... I have been studying this stuff for a few weeks now wondering if someone has done this with a septic tank .... I have not tested my unprofessional design as if it would work :) however my idea came from a candy wrapper that was stuck to my hand because it was magnetically charged ... so the reason the wrapper was so important was because I was trying to think of how to collect ions instead of producing them in a second solution ... that was the only way I could incorporate the septic tank without a second tank for the ions to transfer from ... my thought was that if i could increase or control the amount of ions then bottlenecking in the current would not occur. Peace Brother. Some day I hope you visit our project in Niagara Falls, Ontario. "Sustainable Christian Ministry"
strangebike in reply to pleng1Apr 25, 2012. 12:04 PM
Been thinking about this septic tank coating problem. if it was electrically grounded you could use a static generator (i.e. vann de graff or the like) to adhere carbon to the walls or even aluminium foil if that works better.
essentially powder coating.
kowusu-boateng says: Jan 5, 2012. 5:21 PM
How would you produce more water in a microbial fuel cell and which catholyte is suitable for that? Thanks!
egbertfitzwilly (author) in reply to kowusu-boatengJan 7, 2012. 12:25 PM
I'm not sure I understand your question, water is not a byproduct of this fuel cell.
mehulpatel552 says: Dec 16, 2011. 1:04 AM
hello egbertfitzwilly......
I m making a microbial fuel cell in which i am using a sulfides as a substrate.. and aerobic bacterial cultures. i made a two nylone made chambers with salt bridge. Now i am about to start my work and my guide told me to staderdize a fuel cell,,, so i am not getting how to standerdize a fuel cell with a use of sulfides as a subsrate. i need a help with every type of actions which carry out a good work. it will be a great help of you if you guide me as any......
proball959 says: Nov 21, 2011. 9:24 AM
Could you please tell me the length of the connector that the salt bridge is made in. The connector I bought actually was 3 yards long so I need to cut it down to the correct size.
egbertfitzwilly (author) in reply to proball959Nov 22, 2011. 1:17 PM
As I recall mine was 2-3 inches long.
proball959 in reply to egbertfitzwillyDec 6, 2011. 6:01 AM
Does the knox gelatin in the salt bridge not melt after some time?
egbertfitzwilly (author) in reply to proball959Dec 6, 2011. 6:45 PM
The salt bridge will break down with most materials. This is a test bed, it is not intended for sustained use.

You might try hide glue ( similar to this http://www.bonanza.com/listings/Dry-Hide-Glue-3-Ounces/21111474 ) which should have a much greater structural integrity and is produced by the same process that makes gelatin.
cjthedad says: Nov 9, 2011. 10:28 PM
I was going to purchase some Nafion and found it in three different thickness what is the corelation of effectiveness to thickness
egbertfitzwilly (author) in reply to cjthedadNov 16, 2011. 7:37 PM
I have absolutely no idea.I've never used a Nafion membrane, my areas of research use electron rather than proton bridges.
kowusu-boateng says: Jul 1, 2011. 5:02 AM
Electricity from wastewater! Amazing! I would like to try this in my school here in Ghana. The bacteria used, where can you get them? We have a lagoon filled with organic matter, good source? And also this the prepared culture really necessary? What can you use as the proton exchange membrane and electrodes, I've seen some MFCs that use carbon cloth. Thanks
egbertfitzwilly (author) in reply to kowusu-boatengJul 6, 2011. 8:06 PM
Thank you for your kind words.

Yes the material from the bottom of the lagoon can be used although if you have access to a septic tank scheduled to be cleaned that would be very good as well. Carbon cloth can be used but there are other designs better suited to that.

This doesn't use proton exchange, it uses ion exchange with a simple salt bridge with a gelatin medium. The gelatin could readily be replaced by animal hide glue rendered from local sources. Here's a wikipedia link with more information:
http://en.wikipedia.org/wiki/Animal Hide_glue

Using the hide glue as a medium in the salt bridge should provide a significant improvement in stability and life of the cell.

This could be scaled up using two 50 gallon plastic drums and a 6 inch section of PVC pipe to construct the salt bridge between them. I'm not sure metal drums would work well and they would have to be isolated from the ground ( sitting on a table ) and from each other ( except for the salt bridge ).

Some very advanced carbon electrodes could be made using corn or potato plastic. Mix in about 20% carbon ( very finely ground coal ) and you will have some very durable and extremely interesting electrodes.

You could also try steel wool, carbon is not strictly required. Its used in experiments to eliminate false readings from metal creating an electrochemical reaction.

Also it should be possible to aerate the cathode with a small windmill rather than an electric pump. If the windmill pumps water and allows it to fall back down over an inclined plane or slope it should pick up sufficient oxygen to fuel the cell.


kowusu-boateng in reply to egbertfitzwillySep 12, 2011. 4:42 AM
Hello again,
I'd like to know if you set up actually produces current that can power a light bulb or you'd have to use a mediator. And how can you adjust your set up to one for large scale water treatment. Thanks for the help
egbertfitzwilly (author) in reply to kowusu-boatengSep 15, 2011. 9:09 AM
Yes, the power can be directly consumed by anything that will take DC, it should also function reasonably well as a trickle charger for rechargeable batteries. Obviously you'd need a cell ( or possibly multiple cells in series ) to get power for a 1V or more light.

I've been experminenting with larger scale designs. There are two that I've focused in on, both use carbon paint as the electrode. In design the bottom of a tank ( say a septic tank ) is painted with carbon paint, a separate band of paint is applied around the top at the surface area of the media. If the tank is filled with waste water I believe that the basic design will produce measurable output.

In a variation on this I use carbon paint on the bottom and a floating piece of conductive cloth on the top.

The big questions is oxygen uptake at the surface and its affect on the output. I suspect the floating conductive cloth will be more effective but there may need to be fresh air circulated across the top the media to get optimal performance.

The tank must be deep enough to ensure that the anaerobic bacteria at work on the the waste remain undisturbed.

I was able to get carbon paint and conductive cloth from a company called lessEMF.
http://www.lessemf.com/specials.html

It may be possible to make carbon paint locally by mixing carbon with a dry acrylic paint before mixing. I have not experimented with that.

I believe you could also use the carbon cloth that is used in making fiberglass as the electrode but again I have not experimented with that.

Contact me privately and we can discuss working together in more detail.
xiaoberry says: Aug 16, 2011. 6:37 AM
Hi, we are currently working on a microbial fuel cell too. We saw this site of yours and I think it was a great help to us in constructing our MFC. I would just like to ask if what do you think is the substrate that can be used? We are going to use Aeromonas hydrophila for our culture and we are thinking of acetate(we are not yet sure which kind of acetate, but we are considering α -tocopheryl acetate) or cytokinin, since we saw in some resources that acetate or cytokinin may be a good one. Do you think that will work? Thank you! :)
egbertfitzwilly (author) in reply to xiaoberryAug 19, 2011. 8:37 AM
I'm not really a scientist, I just play one on Instructables. The only acetate I am familiar with is household vinegar and I have no knowledge of the performance characteristics of any particular culture or species, although a number of folks seem to be focusing in on geobacter.

Have you looked at microbialfuelcell.org and Dr. Logan's site at Penn State?
krishnamohan says: Mar 8, 2010. 8:52 PM
Hi,I prepared a micobial fuel cell of approx 1.7 lts with agar salt bridge and carbon/grapite electrodes and waste milk as fuel. I started watching the current from the 2 day of setup with a peak voltage of 0.6 V and 0.5 mA. Could you please suggest me how to optimize it interms of salt bridge , should I go for Nafion membrane. The agar bridge is of 2 inch thickness,so will it make difference if I switch to nafion and do it affect if I add Hydrogen Peroxide to cathode chamber.Please help me out any other ideas if u have.Thank you!!
egbertfitzwilly (author) in reply to krishnamohanMar 9, 2010. 1:44 PM
Measure the total resistance across the circuit, including the media. See how different widths of the salt bridge affect that.

What are you using for electrodes? Probably the best way to increase current flow is to provide more surface area for the electrodes, you might consider one of the Fluval aquarium carbon filters as an electrode.It's not all clear to me that switching to Nafion will impact your performance significantly, but I could be wrong about that.

You could try adding a small amount of hydrogen peroxide, chlorine bleach or sodium hydroxide for increased oxygenation HOWEVER if you are bubbling air through the chamber this probably isn't your problem.

Also it sounds like you are relying on the natural bacteria of milk spoilage, these may not be an effedtive current producer ( I haven't seen anything one way or the other ). You might consider seeding your tank either with Septic tank starter or a small amount of waste effluvient from your local municipal water recycling plant. Yeast is another good choice, as long as the chamber is sealed ( Yeast will switch anaerobic mode in the absence of oxygen ).
krishnamohan in reply to egbertfitzwillyMar 11, 2010. 3:47 AM
Hello sir
As you suggested to use YEAST, I have a doubt that , whether it requires a MEDIATOR or not.If yes, please let me know, which one is the best.

An interesting thing, I observed in my setup is, it  produced peak voltage and current with in 5 days of setting it up, and it started reducing.For 30 days it showed the reducing phase, but for the past one week it started rising again and now to my surprise, it gave me a voltage if  0.5 v and 0.8 mA ( on march 11, 2010 ) , which is highest of my reading till now, I hope it is going to increase more.
sattarga in reply to krishnamohanAug 12, 2011. 8:02 AM
hello sir,
i'm from from and i want to do project in my college in mfc. as you've done experiment in mfc it will be so kind of u if you tell me what are the thing necessary to create an mfc what is the bacteria you used and where can i get it.please help me sir thank you.........
hasodariya says: Jul 27, 2011. 1:03 AM
dude m doing my project on development of microbial fuel cell for waste water treatment. can u pls tell me tat wer can i get all the material which can we use to construct a microbial fuel cell. and also about the bacteria which we are using in this.and i m using anaerobic condition in the anode
egbertfitzwilly (author) in reply to hasodariyaJul 30, 2011. 6:19 PM
I got everything except the salt and gelatin at Home Depot. The salt and gelatin are available in any major market.
tennesseejed says: Mar 23, 2011. 3:19 AM
Great stuff. One question. The text always mentions taking the mud from a pon or stream. I live by the sea. Can the mud sample be taken from a salt water source such as a bay or inlet, or will the salt water affect the sample?
egbertfitzwilly (author) in reply to tennesseejedMar 23, 2011. 9:52 AM
If you take a sample from seawater you'll need to use seawater ( or a brine solution ). Actually I'd be extremely interested in your results which possibly could be published since I don't know of anyone who has experimented with ocean floor.

Make sure you get far enough out to get a good solid mud sample, I'm not sure how well sand will work. You really want a solid base of decaying organic material ( fish crap basically ) providing a nutrient rich, anaerobic environment.

Plus I think you can probably do a single cell design, you might want to check out that design.
tennesseejed in reply to egbertfitzwillyMar 23, 2011. 8:22 PM
I live next to a bay where the bottom is pure murk. It is almost a marsh where much of the grass is only visible during low tide. It is well inhabited by fish and sea birds, and in hot weather at low tide the odor can be quite strong so I think there is a good possibility that there is a good supply of organic waste in the murk. I will be building the fuel cell this weekend and I will surely post the results.
proball959 says: Feb 14, 2011. 2:17 PM
Another question I had was how does this system deal with the anaerobic aspect of the bacteria. If i were to use E. Coli, which is anaerobic, wouldn't it die in this system because of the oxygen present inside the system?
egbertfitzwilly (author) in reply to proball959Feb 16, 2011. 8:58 AM
In this design the oxygenated chamber is separated from the anaerobic chamber by the salt bridge. The gelatin seals off the two chambers while providing a conduit for the ions.
proball959 in reply to egbertfitzwillyFeb 16, 2011. 1:18 PM
I realize that, but in the anode chamber (where the bacteria is, and therefore it needs to be anaerobic) there is still oxygen in there?

One more thing, the salt bridge (jello), you dont quite specify how much salt or how much jello powder?
egbertfitzwilly (author) in reply to proball959Feb 17, 2011. 3:03 PM
I did not experience any issues with oxygen contamination in the anaerobic chamber or even in the single cell design. Since yeast is facultatively anaerobic ( anaerobic only in the absence of oxygen ) and only anaerobic reactions produce power ( for reasons not well understood ) there's a strong body of evidence to support the idea that the anaerobic chamber is anaerobic enough.

Depending on where you are ordering the e-coli from you might consider geobacter as an alternative.

Here's the salt bridge construction details from step 3. One package of gelatin and enough salt to top off the coupling...

Take one packet of Knox unflavored gelatin and pour it into the coupling. Fill the rest of the way with salt. Pour this mixture into a dry measuring cup and pour back into the coupling. You'll notice that settling left a little more room. Top off with salt, pour back into the measuring cup and add an extra tablespoon. Mix the dry ingredients thoroughly and pour back into the upright coupler.
proball959 says: Feb 11, 2011. 6:14 PM
How can a 1x1x1 PVC Schedule 40 Tee fit inside the 1x1x1 PVC Schedule 40 Tee?!
egbertfitzwilly (author) in reply to proball959Feb 14, 2011. 1:16 PM
Using the 1" couplers as shown in step 4. The BOM includes three of these, one for connecting the two Tee's and two for the base.
jovinmclovin says: Jan 25, 2011. 10:15 PM
question for the pvc schedules did u put the correct size because they are all 1inch so they dont fit
egbertfitzwilly (author) in reply to jovinmclovinJan 26, 2011. 10:35 AM
Yes, the sizes are correct. For example the 1" slip cap has a 1" outer diameter on the end cap but fits inside a piece 1" PVC. Same for the other pieces. The fit is tight and you might consider using some graphite to lubricate the pieces for easier assembly.
Kiment in reply to egbertfitzwillyFeb 1, 2011. 4:38 PM
I DONT THINK SO doc
Alex2012 says: Jan 10, 2010. 1:35 PM
egbertfitzwilly,
i am very interested in the alternative energy, adn therefore created a microbial fuel cell simmilar to this one.  My question for you was how high in mv did u reach or did u reach volts?
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