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Step 2Cut, file, sand aluminum sheet metal pieces: #2, 4 1/2 x 5 1/2 (11.5x14)
a. Measure then cut on a band saw. If you do not have access to a band saw, the retailer you purchased the sheet metal from can probably cut the pieces for you for free or a small fee. Some say tin snips will work.
b. File off any rough parts. Burs and sharp edges will quickly wear through the plastic. Files work best with a forward action.
c. File corners until round, 1/4" (.65) corner radius.
d.. Sand all remaining rough and jagged bits until smooth.
b. File off any rough parts. Burs and sharp edges will quickly wear through the plastic. Files work best with a forward action.
c. File corners until round, 1/4" (.65) corner radius.
d.. Sand all remaining rough and jagged bits until smooth.
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