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Make a Router lift out of recycled closet door rails.

Make a Router lift out of recycled closet door rails.

Hello!

This is my first instuctable, and in it I will show you how to make a Router lift for your router table out of recycled hardware.

This is based on 3 closet sleds and rails, that are in tension.

Another thing, the design is very forgiving of small manufacturing errors

I´m also submitting it for the makebot contest, so if you like it, please vote!
Thank you for reading

You will notice that I don´t include a lot of measurements, this is due to the fact that it´s unlikely that you will find the exact same closet rails that I used (there really old).

Just follow along, using the stuff you have at hand and at the end of the day you to will have a recycled router lift (or a vertical lift for any other project you have)
 
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Step 1Finding the closet rails.

Finding the closet rails.


These are the rails out of our old closet door.

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29 comments
May 8, 2011. 6:24 AMToolNut says:
This is a great build - I need to work on a router lift and this may be the key. I would love to see pics of the router installed - how exactly does the router secure to the lift? Just pressure from a tight fit? Thanks!
May 6, 2011. 3:27 PMearlyflyer says:
I agree with glorybe. Well done and thanks for taking the time to share!
May 6, 2011. 2:49 PMvicbab says:
That is a "threaded insert" or threaded bushing
May 5, 2011. 6:21 AMsteveastrouk says:
Great piece of work. Well written and executed.
Steve
May 6, 2011. 8:56 AMsteveastrouk says:
Yes, I was surprised about "Puting"
May 5, 2011. 7:54 AMcaptain Jack says:
that's insanely clever!
May 5, 2011. 10:14 PMglorybe says:
I think that you have potential as a professional designer and builder of similar fixtures. You have a very well designed fixture here. Obviously it was built for a home shop or small shop and the highest quality materials and supplies were cost constrained. And that is just fine as the build matches the needs of the potential user. But you have though it out nicely and should pursue this kind of project frequently as you honestly do have a contribution to make.
May 5, 2011. 4:27 PMlesteryoder says:
Very nice design and I would like to try it. How do you secure your router into the two holes that you have prepaired for it? It seems that it would need to be secure so the motor torque would not turn it and it would stay tight and not vibrate.
May 6, 2011. 6:20 AMVultz says:
I thought it may be a t nut but they are the hammer in variety. I used one of these to repair a mortise gauge but can't think of the name of them either. They were in the specialist screw aisle of my local bigbox hardware store
May 5, 2011. 9:24 AMdacker says:
In step 8, the part you are trying to identify is a "threaded insert". They come in different sizes as well as different external threads for softwood and hardwood. I'd consider most plywood a softwood.

Here are many examples at Amazon:
http://www.amazon.com/s/ref=nb_sb_noss?url=search-alias%3Dindustrial&field-keywords=E-Z+LOK+Threaded+Insert+&x=0&y=0
May 4, 2011. 10:26 AMchavoD8 says:
Nice instructable, i think that is very useful and gives a high precision to make exelent routing.
May 4, 2011. 2:20 AMalois says:
Very nice!
What about the dust getting into the rails and wheels?
Where did you get the router table fence?
May 4, 2011. 5:55 AMEviljonbob says:
That is an Incra Fence. http://www.incra.com/ If you want an accurate and amazing system, you can't get anything better than that.
May 6, 2011. 6:57 AMcalikoala says:
the idea behind this project is something you build yourself and is not expected to be of the quality of a professionally engineered device. mast-r-lifts run upwards of $300. This looks to have cost less than $50 and a few hours of work.

most things that can be built by home crafters and woodworkers can be found somewhere and usually cost alot more.
May 6, 2011. 7:36 AMEviljonbob says:
??
May 4, 2011. 5:12 AMCementTruck says:
Nice job!

I have been in the process of sourcing an cheap(free) old automobile scissor jack to use as a height adjuster for my router. Your design would be more work, but would, ultimately, be more elegant.
May 4, 2011. 5:56 AMEviljonbob says:
Nice instructable! I will have to give this a shot!
May 2, 2011. 11:37 PMiminthebathroom says:
nice, great first instructable!
May 2, 2011. 11:52 AMrimar2000 says:
Very good work!

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Author:urant
A tinker since the cradle, I love looking at things and trying to figure out how they work and the best way to mod them