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Make a millefiori USB flash drive jewel

Step 7Baking and finishing

Baking and finishing
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Bake the workpiece as indicated for the brand of polymer clay used and let it cool down. With the razor knife redo the cut. Take care to follow the original cut for a clean result. Pull the halves apart.

Remove the core and all remnants of tape and backing from the baked pieces. The core can be reused, but will probably need new tape and backing.

You can sand the pieces for an extra smooth result. This is best done with the core inserted back in. Finishing with 400 grid gives a good result for most colours. Clean the parts afterwards.
Some colours look better wet than dry, in that case you can apply some wax or varnish after drying.

Insert the USB plug side of the flash drive in the corresponding new cover part, i.e. the "cap". If it does not fit tightly enough to serve as a friction fit cap, you will need to add some "thickness" to the inner hollow of the part. For small additions I carefully put a drop of superglue on the inner wall and leave it dry keeping the part laying down. Keep in mind superglue sets very slowly when left to dry to the air. Do not insert the USB plug until the glue has thoroughly set.

Test fit the complete assembly. With the USB plug side inserted as deep as possible, attach the other part. Put a tiny drop of superglue in that other part and keeping it as the underside part insert the flash drive. Be careful and avoid gluing to the "cap" part. If after the glue has set, the fixed part still seperates, repeat it with another tiny drop. It is better to try several times than to add to much glue.

Attach the lace and the catch.
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3 comments
Jan 17, 2010. 8:49 PMbrooklynlord says:
Are you sure its safe to bake a flash drive? or do you remove it before baking?
Aug 4, 2009. 8:15 PMmykacanada says:
this is a really great idea i can color code all drive's wooohoo

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My main hobby is developing creative workshops for children. Since several years now I have been organising those, mainly voluntary at the school my daughter is attending. My workshops most often invo...
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