Make a quick box using box joints

 by tkohler
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Step 3: Cut the fingers on the first piece

Now, you can start cutting fingers. It is a good idea to make some test fingers on a few pieces of scrap wood to test the alignment of the jig. If the fingers don't fit together closely, try the alignment again.

For the first cut: Align one side of the side piece with the inside edge of the jig finger. Route a hole. You should now have a piece that has a 1/4" square hole, 1/4" in from the left edge (see picture). 

For the second and following cuts: move the piece so that the slot you just cut fits over the jig finger. Route a new hole. Repeat until you run out of board. If the last hole doesn't align perfectly with the edge, don't worry, the corresponding piece will have the same amount of left over hole.

Between routing holes, especially if the jig finger is a tight fit, you may want to run a square file through the newly cut hole to adjust fit. Don't file away too much, just enough for it to fit tightly.
 
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